14inch
Perforated Diamond Disc
Introducing the Perforated Diamond Disc by Hans Diamond Abrasive System, engineered for unparalleled grinding performance and convenience. Utilizing a magnetic mounting approach, this disc eliminates the need for additional adhesives or shaft nuts—simply attach the adhesive-backed, flexible magnetic holder to the grinding head, and the disc is ready to go. With its innovative design, grinding tasks are streamlined for maximum efficiency and precision.
The Hans Diamond Abrasive System utilizes a magnetic mounting approach for all grinding tasks using a singular head. To begin, affix the adhesive-backed, flexible magnetic holder onto the grinding head—no extra adhesive or shaft nuts needed. Once set, the grinding head is primed for diamond cutting discs. Position it onto the magnet, and it's ready for action.
Start with the coarse disc (100g) to swiftly eliminate substantial material. Transition to the medium disc (220g) for refining surface quality and preparing for finer grinding. The fine disc (600g) effectively eliminates the medium finish, priming the surface for pre-polishing.
For polishing, employ the Diamond Compound as either a pre-polish (8,000 mesh) or a final polish (ranging from 14,000 mesh to 50,000 mesh) on a polish plate. This comprehensive system offers a seamless transition between grinding stages and efficient polishing, ensuring a range of surface finishes for various applications.
System Overview:
Magnetic Mounting: The system employs a flexible magnetic holder with adhesive backing, eliminating the need for additional adhesive or shaft nuts. This holder attaches easily to the grinding head.
Preparation: Once the adhesive-backed magnetic holder is in place, the grinding head is ready to accommodate diamond cutting discs.
Grinding Steps:
Coarse Disc (100g): Use this disc to effectively remove significant amounts of material, initiating the grinding process.
Medium Disc (220g): Switch to the medium disc to refine the surface finish and prepare the piece for finer grinding stages.
Fine Disc (600g): This disc efficiently removes the medium finish, preparing the surface for the pre-polish stage.
Diamond Compound for Polishing:
Pre-Polish (8,000 mesh): Utilize the diamond compound as a pre-polish, enhancing the surface before the final polishing stages.
Final Polish (14,000 to 50,000 mesh): Depending on the desired finish, use varying mesh grades of the diamond compound on a polish plate for the final polishing.
Key Features and Advantages:
Simplified Operation: The magnetic mounting system eliminates the need for complex attachments, making the process more straightforward.
Versatile Grinding: The ability to switch between different diamond cutting discs allows for versatile grinding from coarse to fine finishes.
Efficient Polishing: The inclusion of diamond compounds with varying mesh grades facilitates efficient pre-polishing and final polishing stages.
This system's efficiency, versatility, and the range of grits offered by the diamond cutting discs and compounds make it suitable for various grinding and polishing applications in materials processing and finishing.
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FAQ
Q: How do you use a diamond pad?
A diamond hand pad is a handheld abrasive tool with a flexible surface coated with diamond particles. It is used for grinding, smoothing, and polishing various materials, including stone, concrete, glass, and metal.
Q: How do I choose the right grit size for my project?
Select the grit size based on the initial condition of your workpiece and the desired level of surface finish. Coarse grits are suitable for rough grinding, while finer grits are used for smoothing and polishing.
Q: What safety precautions should I take when using diamond hand pads?
Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.
Q: How do I maintain and clean my diamond hand pad?
After use, rinse the diamond hand pad with clean water to remove debris and residues. Gently pat it dry or allow it to air dry. Proper maintenance can prolong the pad's lifespan.
Q: What are some common applications for diamond hand pads?
Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.
Q: What are the common grit sizes for diamond hand pads?
Diamond hand pads come in a range of grit sizes, from coarse (e.g., 50 grit) to fine (e.g., 3000 grit). The choice of grit depends on the specific task, with coarser grits used for material removal and finer grits for polishing.
Q: Do I need to use water or lubricant with a diamond hand pad?
Yes, using water or a specific lubricant is often necessary. It helps keep the surface cool, prevents overheating, and improves the effectiveness of the diamond particles in grinding and polishing. Some materials require dry grinding, so it's essential to check the manufacturer's recommendations.
Q: Can I use a diamond hand pad for dry grinding and wet grinding?
The suitability of a diamond hand pad for dry or wet grinding depends on the material and the pad itself. Some diamond hand pads are designed for wet use, while others are suitable for dry grinding. Check the manufacturer's specifications for guidance.
Q: Can diamond hand pads be used on curved or irregular surfaces?
Yes, diamond hand pads are versatile and can be used on flat, curved, or irregular surfaces. Their flexibility allows for contouring and shaping of various workpieces.
Q: Can I achieve a high-polish finish with a diamond hand pad?
Yes, with the right technique and progression through finer grits, you can achieve a high-polish finish on various materials using diamond hand pads. The finest grits are typically used for the polishing stage.
