Diamond Wire Loop Saw Specifications
Hans is a reliable supplier of cutting wires, including those coated with Diamond and CBN. These wires come in various grain sizes and can be customized to meet specific length requirements. When it comes to selecting the appropriate diamond or CBN wire loop diameter, the size of the cutting surface of the workpiece or sample is a crucial factor to consider. For instance, small grains are more suitable for fine surfaces, while a lower grain density is recommended for soft cutting materials.
Hans offers loop diamond wire with various specifications that can be further customized to meet specific requirements. Additionally, special requirements can be discussed to ensure that the cutting wires meet the unique needs of the customer. With Hans, customers can rest assured that they are receiving high-quality cutting wires that are tailored to their specific needs.
Tensile Strength:
The tensile strength of the diamond wire loop typically ranges from 100 N to 300 N. Tensile strength refers to the maximum force the wire can withstand when subjected to a pulling or stretching load. This specification is important to ensure that the wire can handle the mechanical stresses involved in cutting applications.
Speed:
The speed at which the diamond wire loop can operate may vary depending on the specific equipment and application. Manufacturers may provide recommended speed ranges or specifications to achieve optimal cutting performance.speeds ranging from 30 to 60 meters per second
Grain Sizes (Grit Range):
Diamond wire loops can be manufactured with a range of grit sizes to suit different cutting needs, as previously mentioned.
70/80;140/170;170/200;200/230;270/325mesh
Customization:
Diamond wire loops can be customized in terms of length and other features to meet the specific requirements of the customer. Customization may also extend to factors like the type of wire core material or additional coatings for enhanced performance.
Diameter Selection:
The diameter of diamond wire loops typically ranges from 0.35mm to 2.5mm, as previously mentioned.
Grain Density:
The specific grain density options for the diamond coating on the wire may vary. We offer different diamond concentration levels to match the hardness of the material being cut, as previously discussed.
Special Requirements:
Diamond wire loop we provide ,can discussing and accommodating special requirements from customers. These special requirements could encompass unique tolerances, coatings, core materials, or other customizations to address specific cutting challenges or materials.
Quality Assurance:
Quality assurance remains crucial for diamond wire loops. We maintain quality control measures and adhere to industry standards to ensure that their products are reliable, durable, and meet customer expectations. Quality assurance may include testing, inspection, and adherence to manufacturing and safety standards.
When procuring diamond wire loops for specific cutting applications, it's essential to communicate your requirements, including tensile strength, speed, grain sizes, and any special needs, to the us. This ensures that you receive a product that aligns with your precise cutting demands while maintaining quality and safety standards.
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FAQ
Q: What are the advantages of a flap wheel?
Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.
Q: What is the difference between flap wheel and grinding wheel?
Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.
Q: What is the best flap disc for grinding welds?
Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.
Q: What is a flap disc grinding wheel used for?
A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.
Q: What is the best grit for flap discs?
Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.
Q: Which grit flap disc would leave the smoothest finish on metal?
For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.
Q: What is the best flap wheel for stainless steel?
Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.
Q: Can you put a flap disc on a bench grinder?
Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.