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Sintered Diamond Tool

HANS is a leading provider of metal bonded superabrasives that are specially designed to withstand wear and tear. Our Metal Bonded Diamond Tools are made by embedding diamonds into specific metal alloys in a way that allows them to cut through a variety of materials, including tile, glass, and sapphire.
During the creation process, we carefully mix the diamonds with the metal alloys to ensure that the tool is optimized for cutting efficiency. As the tool is used, the material that the diamonds are embedded into must wear away in the correct proportion to the diamonds themselves, allowing them to continue cutting optimally.
Our product range includes a variety of metal bonded superabrasives, including Sintered Diamond Wheels, Sintered Diamond Laps, Sintered Diamond Core Drills, and Sintered Diamond Burs. We also offer diamond sintered grinding wheels and sintered diamond core drill, which are ideal for cutting and grinding hard materials such as granite, marble, and concrete.
For those in need of a high-quality sintered lap, we offer a 600 grit sintered lap that is perfect for polishing and shaping gemstones. Our sintered diamond laps are also available in various shapes and sizes, including sintered diamond faceting laps, sintered diamond flat laps, and sintered faceting laps.

Types of Sintered Diamond Tools:

  1. Sintered Diamond Saw Blades:

    • These blades are used for cutting hard and abrasive materials such as concrete, asphalt, stone, and ceramics.

    • Available in various designs, including segmented, continuous rim, and turbo rim, to suit different cutting needs.

  2. Sintered Diamond Core Bits:

    • Designed for drilling holes in hard materials like concrete, masonry, and stone.

    • Suitable for both wet and dry drilling applications.

  3. Sintered Diamond Grinding Wheels:

    • Used for grinding and shaping a wide range of materials, including hard metals, ceramics, and glass.

    • Available in various shapes and sizes for different grinding tasks.

  4. Sintered Diamond Router Bits:

    • These bits are used for profiling and shaping edges on stone and granite countertops and other hard materials.

  5. Sintered Diamond Cup Wheels:

    • Cup wheels are used for aggressive grinding and leveling of concrete surfaces, as well as for removing coatings and adhesives.

  6. Sintered Diamond Engraving Bits:

    • Engraving bits are used for precise engraving and etching on hard materials, such as glass and stone.

Key Features of Sintered Diamond Tools:

  1. Durability: Sintered diamond tools are known for their exceptional durability and long lifespan, making them suitable for heavy-duty applications.

  2. High Diamond Concentration: These tools have a high diamond concentration, which ensures efficient cutting and grinding performance.

  3. Versatility: Sintered diamond tools can be used on a wide range of hard and abrasive materials, making them versatile for various industries.

  4. Consistency: They provide consistent and uniform results, resulting in high-quality finishes.

  5. Heat Dissipation: The metal matrix in sintered tools helps dissipate heat effectively, reducing the risk of overheating during cutting and grinding.

  6. Precision: Sintered diamond tools offer high precision in cutting and shaping tasks, making them suitable for applications that require accuracy.

Applications of Sintered Diamond Tools:

  1. Construction and Masonry: Sintered diamond saw blades and core bits are extensively used in the construction industry for cutting and drilling concrete, asphalt, bricks, and natural stone.

  2. Stone and Tile Industry: These tools are essential for shaping, profiling, and edging stone and granite countertops, tiles, and monuments.

  3. Metalworking: Sintered diamond grinding wheels are used for precision grinding and shaping of hard metals, ceramics, and glass.

  4. Glass Industry: Sintered tools are employed for cutting, engraving, and etching glass sheets and glass products.

  5. Automotive: Diamond cup wheels are used for surface preparation and grinding in the automotive industry, especially for removing coatings and rust.

  6. Woodworking: Router bits are used in woodworking to shape and profile wood and composite materials.

  7. Jewelry Making: Sintered diamond tools are used by jewelers for precise cutting and shaping of gemstones and hard metals.

  8. General Fabrication: These tools find applications in various fabrication tasks where precision cutting and grinding are required.

Sintered diamond tools are favored for their durability, versatility, and ability to perform in demanding applications. The choice of tool type and specifications depends on the specific cutting or grinding task and the material being processed.

Sintered Diamond Wheel
Sintered Diamond Laps
Taper Sintered Diamond Core Drill
Diamond Sintered Core Drill
Sintered Diamond Saw Blade
Sintered Belgium Core Drill

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Q: How do you use a diamond pad?

A diamond hand pad is a handheld abrasive tool with a flexible surface coated with diamond particles. It is used for grinding, smoothing, and polishing various materials, including stone, concrete, glass, and metal.

Q: How do I choose the right grit size for my project?

Select the grit size based on the initial condition of your workpiece and the desired level of surface finish. Coarse grits are suitable for rough grinding, while finer grits are used for smoothing and polishing.

Q: What safety precautions should I take when using diamond hand pads?

Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.

Q: How do I maintain and clean my diamond hand pad?

After use, rinse the diamond hand pad with clean water to remove debris and residues. Gently pat it dry or allow it to air dry. Proper maintenance can prolong the pad's lifespan.

Q: What are some common applications for diamond hand pads?

Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.

Q: What are the common grit sizes for diamond hand pads?

Diamond hand pads come in a range of grit sizes, from coarse (e.g., 50 grit) to fine (e.g., 3000 grit). The choice of grit depends on the specific task, with coarser grits used for material removal and finer grits for polishing.

Q: Do I need to use water or lubricant with a diamond hand pad?

Yes, using water or a specific lubricant is often necessary. It helps keep the surface cool, prevents overheating, and improves the effectiveness of the diamond particles in grinding and polishing. Some materials require dry grinding, so it's essential to check the manufacturer's recommendations.

Q: Can I use a diamond hand pad for dry grinding and wet grinding?

The suitability of a diamond hand pad for dry or wet grinding depends on the material and the pad itself. Some diamond hand pads are designed for wet use, while others are suitable for dry grinding. Check the manufacturer's specifications for guidance.

Q: Can diamond hand pads be used on curved or irregular surfaces?

Yes, diamond hand pads are versatile and can be used on flat, curved, or irregular surfaces. Their flexibility allows for contouring and shaping of various workpieces.

Q: Can I achieve a high-polish finish with a diamond hand pad?

Yes, with the right technique and progression through finer grits, you can achieve a high-polish finish on various materials using diamond hand pads. The finest grits are typically used for the polishing stage.

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