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Sintered Diamond Tool

HANS is a leading provider of metal bonded superabrasives that are specially designed to withstand wear and tear. Our Metal Bonded Diamond Tools are made by embedding diamonds into specific metal alloys in a way that allows them to cut through a variety of materials, including tile, glass, and sapphire.
During the creation process, we carefully mix the diamonds with the Metal alloys to ensure that the tool is optimized for cutting efficiency. As the tool is used, the material that the diamonds are embedded into must wear away in the correct proportion to the diamonds themselves, allowing them to continue cutting optimally.

Metal Boned and Sintered Diamond Wheels was a Professional Grade Wheels for Vertical Cabbing Machines,It has a Full mm deep diamond matrix exposes new cutting points as the Wheels are used.Sintered Wheels can be dressed to expose additional crystals for a more aggressive cut, but dressing is not always needed if you follow a "side to side" pattern when grinding to ensure even wear. Dynamic balancing at the factory ensures concentricity for smooth and quiet grinding .Generally order one grit size larger for sintered diamond tools as compared to plated or brazed parts.

Metal Bonded Diamond Core Drills made with our exclusive Metal bond developed for high strength and longevity,Metal bond diamond core Drills are the finest core Drills manufactured in the world. Diamonds held in a Metal matrix bond for core drilling glass, alumina quartz, ruby yag, silicon and other hard abrasive non-metallic ceramics.Sintered diamond drill bits are heavy-duty bits designed for long life.  Generally, sintered bits will have a long life of 20 to 30 or more times the life of a bonded diamond drill bit, if used properly.  The heavy-duty design provides long life when drilling in very hard materials such as porcelain tile, granite and hard stones. 

Metal Bonded Diamond Saw Blades are the Professional will provide smooth surface finish and is designed for cutting all types of lapidary materials (precious & semi precious stones) when waste must be held to a minimum and speed of cut is essential.Diamond saw Blades incorporate diamonds into the blade edges to cut to help make fast, clean cuts through glass,Lapidary,ceramic tile, concrete, brick and other hard materials,There are many types of diamond blade, and they have many uses, including cutting stone, concrete, asphalt, bricks, coal balls, glass, and ceramics in the construction industry; cuttingsemiconductor materials in the IT industry; and cutting gemstones, including diamonds, in the gem industry.

Types of Metal Bonded Diamond Tools:

Metal Bonded Diamond grinding Wheels:

  • Specification:

    • Diameter: Typically ranging from 4 inches (100 mm) to 12 inches (300 mm) or more.

    • Thickness: Varies depending on the wheel's design and intended use.

    • Arbor Hole Size: The center hole that fits onto the spindle of a grinding machine typically ranges from 0.5 inches (12.7 mm) to 2 inches (50 mm) or more.

  • Applications:

    • Precision grinding and sharpening of cutting tools.

    • Grinding ceramics, glass, and hard Metal .

    • Surface grinding and profiling in various industries.

    • Material removal and shaping.

Metal Bonded Diamond Saw Blades:

  • Specification:

    • Diameter: Common sizes include 4 inches (100 mm), 7 inches (180 mm), 10 inches (250 mm), 14 inches (350 mm), and larger.

    • Blade Thickness: Varies based on the Blades's intended use and material to be cut.

    • Arbor Hole Size: Similar to grinding wheels, the hole that fits onto the saw machine's spindle can vary in size.

  • Applications:

    • Cutting stone, concrete, asphalt, ceramics, and glass.

    • Precision cutting in construction and masonry.

    • Fabrication of countertops, tiles, and monuments.

    • Masonry and concrete cutting in the construction industry.

Metal Bonded Diamond Core Drills:

  • Specification:

    • Diameter: Drills sizes can range from very small, such as 0.25 inches (6 mm), to several inches (100 mm) or more.

    • Length: The length of the Drills depends on the depth of the hole required.

    • Shank Size: The shank diameter varies and should match the chuck size of the drilling equipment.

  • Applications:

    • Drilling holes in hard and abrasive materials, including concrete, stone, and ceramics.

    • Geological drilling for exploration.

    • Construction and architectural drilling.

    • Creating precise holes for plumbing and electrical installations.

Metal Bonded Diamond grinding Discs:

  • Specification:

    • Diameter: Typically available in sizes similar to grinding wheels, ranging from a few inches to larger diameters.

    • Thickness: The thickness can vary based on the design and application.

  • Applications:

    • grinding and smoothing surfaces, including stone, concrete, and glass.

    • Surface preparation and leveling in construction.

    • Material removal and profiling in various industries.

Metal Bonded Diamond Burrs:

  • Specification:

    • Burs Diameter: The diameter of diamond Burs can range from a few millimeters to several centimeters, depending on the specific type and application.

    • Length: The length of the Burs  depends on the design and intended use, with lengths ranging from a few centimeters to several centimeters.

  • Applications:

    • Precision grinding , shaping, and carving in various materials.

    • Engraving, deburring, and chamfering.

    • Jewelry making, woodworking, and Metalworking applications.

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FAQ

Q: How do you use a diamond pad?

A diamond hand pad is a handheld abrasive tool with a flexible surface coated with diamond particles. It is used for grinding, smoothing, and polishing various materials, including stone, concrete, glass, and metal.

Q: How do I choose the right grit size for my project?

Select the grit size based on the initial condition of your workpiece and the desired level of surface finish. Coarse grits are suitable for rough grinding, while finer grits are used for smoothing and polishing.

Q: What safety precautions should I take when using diamond hand pads?

Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.

Q: How do I maintain and clean my diamond hand pad?

After use, rinse the diamond hand pad with clean water to remove debris and residues. Gently pat it dry or allow it to air dry. Proper maintenance can prolong the pad's lifespan.

Q: What are some common applications for diamond hand pads?

Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.

Q: What are the common grit sizes for diamond hand pads?

Diamond hand pads come in a range of grit sizes, from coarse (e.g., 50 grit) to fine (e.g., 3000 grit). The choice of grit depends on the specific task, with coarser grits used for material removal and finer grits for polishing.

Q: Do I need to use water or lubricant with a diamond hand pad?

Yes, using water or a specific lubricant is often necessary. It helps keep the surface cool, prevents overheating, and improves the effectiveness of the diamond particles in grinding and polishing. Some materials require dry grinding, so it's essential to check the manufacturer's recommendations.

Q: Can I use a diamond hand pad for dry grinding and wet grinding?

The suitability of a diamond hand pad for dry or wet grinding depends on the material and the pad itself. Some diamond hand pads are designed for wet use, while others are suitable for dry grinding. Check the manufacturer's specifications for guidance.

Q: Can diamond hand pads be used on curved or irregular surfaces?

Yes, diamond hand pads are versatile and can be used on flat, curved, or irregular surfaces. Their flexibility allows for contouring and shaping of various workpieces.

Q: Can I achieve a high-polish finish with a diamond hand pad?

Yes, with the right technique and progression through finer grits, you can achieve a high-polish finish on various materials using diamond hand pads. The finest grits are typically used for the polishing stage.

Diamond Abrasive Products
Diamond Abrasive Products
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