Diamond Band Saw Blade
HANS offers a range of diamond band saw blades, including diamond coated band saw blades and carbon bandsaw blades, suitable for cutting a variety of brittle materials such as ceramics, glass, and crystals. Our diamond bandsaw blades are made with high quality grit electroplated to the blade edge, ensuring precise cutting and minimal material loss. The specially formulated steel backing of our blades provides exceptional strength and flexibility, resulting in superior band life.
We offer a range of sizes, including 80 inch diamond band saw blades, 62 inch diamond band saw blades, and 62 diamond band saw blades, as well as customized sizes to meet our customers' specific needs. Our continuous diamond band saw blades feature a diamond coating that extends seamlessly along the edge of the entire blade, making them suitable for cutting a wide variety of hard materials.
In addition, we also offer wet diamond band saws, such as the diamond blade wet band saw and the db-100 band saw with diamond blade, which are ideal for cutting materials that require water cooling. Our replacement band saw blades are cut and welded to customer specification, with a weld guarantee that lasts the life of the blade.
As one of the leading diamond band saw blade suppliers, we are committed to providing our customers with the highest quality products and excellent customer service. Whether you're cutting quartz, carbon, silicon, or composites, our diamond bandsaw blades are designed to meet your needs and exceed your expectations.
Segmented diamond band saw blades can be used to cut a wide variety of hard materials including silicon, quartz, carbon, glass, ceramics, and composites. Our specially formulated steel backing lends exceptional flexibility, while not sacrificing strength to the band saw blade. All blades are cut to customer specification and welds are guaranteed for the life of the blade. HANS offers a segmented diamond band saw blade that can provide precise cutting, minimal material loss, and superior band life.
HANS segmented diamond band saw blades are coated with a non-continuous diamond edge that spans the entire edge.
The information before ordering
(1) Dimensions of band saw including legth, width and thickness of matrix.
(2) The intensity of diamond or thickness of diamond coating.
(3) Diamond coating shape.
(4) Which materials cutted.
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Blade Lengths: Common blade lengths include:
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36 inches
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37 inches
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42 inches
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57 inches
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59 inches
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62 inches
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64 inches
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72 inches
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93 inches
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96 inches
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Width (Kerf): Blade widths, or kerf sizes, vary depending on the cutting requirements and material thickness. Typical kerf widths include:
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0.020 inches (narrow)
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0.030 inches
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0.040 inches
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0.050 inches
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0.060 inches
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0.080 inches
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0.125 inches (wide)
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Thickness: Blade thickness can also vary, and common thickness options include:
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0.020 inches
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0.025 inches
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0.030 inches
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0.040 inches
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0.050 inches
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0.060 inches
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0.080 inches
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0.125 inches
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Grit Size: Diamond band saw blades may have specific grit sizes associated with the diamond abrasive used on the blade's edge. Common grit sizes include:
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80 grit
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120 grit
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200 grit
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400 grit
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Teeth or Continuous Rim: Diamond band saw blades can feature segmented teeth or a continuous rim along the cutting edge, each with its own cutting characteristics.
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Custom Sizes: Some manufacturers offer custom-made diamond band saw blades with non-standard lengths, widths, and thicknesses to meet specific customer requirements.
It's important to note that the availability of these sizes may depend on the manufacturer and the specific product lines they offer. When selecting a diamond band saw blade size, consider factors such as the material being cut, cutting precision requirements, machine compatibility, and desired cutting depth.
Always consult the manufacturer's recommendations and guidelines to ensure that you choose the right size and configuration of the diamond band saw blade for your cutting application.
Key Characteristics:
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Diamond Abrasive: Diamond segments or a continuous diamond rim along the edge of the blade provide exceptional hardness and cutting efficiency. Diamond is capable of cutting through hard and brittle materials with minimal heat generation.
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Versatility: Diamond band saw blades are versatile tools suitable for cutting a wide range of materials, including but not limited to:
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Glass: Used for glass fabrication, stained glass work, and glass art.
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Ceramic: Cutting ceramic tiles, pottery, and porcelain.
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Stone: Precision cutting of natural and engineered stone for countertops, sculptures, and architectural elements.
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Composites: Cutting fiberglass, carbon fiber, and other composite materials used in manufacturing.
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Precision Cutting: These blades are known for their ability to make clean and precise cuts, which is crucial for applications where accuracy and smooth edges are essential.
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Reduced Material Loss: Diamond band saw blades minimize material wastage due to their thin kerf (cutting width), resulting in less material loss during the cutting process.
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Coolant Compatibility: When cutting certain materials, a coolant, such as water or specialized cutting fluids, is often used to dissipate heat and flush away debris generated during cutting.
Applications:
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Glass Art and Stained Glass: Diamond band saw blades are used by glass artists and craftsmen to create intricate shapes and patterns in glass for art and decorative applications.
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Glass Fabrication: In the glass industry, these blades are employed for cutting large glass sheets into smaller pieces, as well as for making curved and intricate cuts in glass panels.
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Ceramic and Tile Cutting: Diamond band saw blades are used in tile and ceramic industries to cut tiles, ceramics, and porcelain materials with precision and minimal chipping.
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Stone Fabrication: In the stone industry, they are utilized for cutting and shaping natural and engineered stone for countertops, monuments, sculptures, and architectural elements.
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Composite Material Cutting: Diamond band saw blades are employed in industries where composite materials like fiberglass and carbon fiber are processed, such as aerospace and automotive manufacturing.
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Research and Development: In research and development laboratories, these blades are used for cutting and preparing samples for materials analysis and testing.
Diamond band saw blades are available in various sizes, configurations, and diamond grit sizes to suit specific cutting applications. Proper selection of the blade type and cutting parameters is essential for achieving accurate and efficient results. Additionally, safety precautions, including the use of appropriate personal protective equipment and proper machine setup, should be followed when using these blades.
Performance
CBN (Cubic Boron Nitride) diamond wheels for knife sharpening offer exceptional performance when it comes to sharpening and honing knife blades. Key performance aspects of CBN diamond wheels for knife sharpening:
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Efficient Sharpening: CBN wheels are highly efficient at removing metal from the knife blade, making the sharpening process quicker than many other methods. This is especially beneficial when restoring dull or damaged knife edges.
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Consistent Results: CBN wheels provide consistent and repeatable sharpening results. They maintain their shape and sharpness over time, ensuring that knives are consistently sharpened to the desired angles and profiles.
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Sharpness: CBN wheels are capable of achieving extremely sharp knife edges. Whether you need a fine edge for delicate slicing or a durable edge for heavy-duty cutting, CBN wheels can accommodate various sharpness requirements.
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Longevity: CBN wheels have a long service life due to their exceptional hardness. They wear down slowly, reducing the frequency of wheel replacement, which is cost-effective in the long run.
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Cool Cutting: CBN wheels operate at cooler temperatures compared to some abrasive sharpening methods. This prevents overheating of the knife blade, which can lead to damage, and ensures that the blade's temper or hardness is preserved.
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Versatility: CBN wheels are versatile and can be used to sharpen a wide range of knives, including kitchen knives, hunting knives, pocket knives, and more. They can also handle both straight-edge and serrated blades.
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Clean Sharpening: CBN wheels generate fewer dust and particles during sharpening compared to traditional abrasive wheels, resulting in a cleaner and safer working environment.
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Reduced Maintenance: Due to their long lifespan and minimal wear, CBN wheels require less dressing and maintenance compared to abrasive sharpening wheels.
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Bevel Angle Control: CBN wheels can help maintain consistent bevel angles, ensuring that knives are sharpened to the desired angles for optimal cutting performance.
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Fine Edge Maintenance: CBN wheels are suitable for honing and maintaining the sharpness of high-quality knives, ensuring that the edges remain in top condition for a long time.
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Professional Results: Whether used by professional chefs, knife sharpening services, or hobbyists, CBN diamond wheels consistently deliver professional-quality sharpening results.
Grit Range
CBN (Cubic Boron Nitride) diamond sharpening wheels come in various grit ranges to accommodate different sharpening needs and applications. The choice of grit size depends on the type of cutting tool or material you are sharpening and the desired level of sharpness or finish.General overview of common CBN sharpening wheel grit ranges:
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Coarse Grit (80 to 180):
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Coarse-grit CBN wheels are used for rapid material removal and reprofiling of tools.
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Suitable for sharpening heavily damaged or dull tools.
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Commonly used for shaping and rough sharpening.
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Medium Grit (220 to 400):
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Medium-grit CBN wheels provide a balance between material removal and sharpening precision.
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Ideal for general-purpose sharpening of tools, including turning tools, chisels, and drill bits.
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Suitable for restoring the cutting edge on moderately worn tools.
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Fine Grit (600 to 1,000):
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Fine-grit CBN wheels are used for achieving a sharp cutting edge with a smooth finish.
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Suitable for sharpening and honing woodworking tools, lathe tools, and carving tools.
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Ideal for maintaining the sharpness of tools without significant material removal.
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Extra Fine Grit (1,200 and above):
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Extra fine-grit CBN wheels are used for achieving an extremely sharp and polished edge.
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Commonly used for honing and polishing fine woodworking tools, knives, and blades.
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Ideal for achieving a mirror-like finish on the cutting edge.
Application
CBN (Cubic Boron Nitride) diamond wheels for knife sharpening are specialized tools designed for efficiently sharpening and honing the blades of knives. These wheels offer several advantages that make them ideal for knife sharpening applications:
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Precision Sharpening: CBN wheels are known for their ability to produce precise and consistent sharpening results. They can restore a knife's cutting edge to its optimal sharpness with minimal effort.
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Efficient Material Removal: CBN wheels efficiently remove metal from the knife blade, ensuring a quick and efficient sharpening process. This is particularly useful for restoring dull or damaged blades.
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Longevity: CBN wheels have a long service life due to their exceptional hardness. They maintain their cutting ability over time, reducing the need for frequent wheel replacement.
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Cool Cutting: Unlike some abrasive sharpening methods that generate heat, CBN wheels operate at cooler temperatures. This minimizes the risk of overheating the blade and damaging its temper or hardness.
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Versatility: CBN wheels can be used to sharpen a wide range of knife types, including kitchen knives, hunting knives, pocket knives, and more. They are suitable for both straight-edge and serrated blades.
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Fine Edge Maintenance: CBN wheels can achieve very fine and sharp edges, making them suitable for honing and maintaining the sharpness of high-quality knives used by professional chefs and enthusiasts.
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Clean Sharpening: Using CBN wheels generates fewer dust and particles compared to some traditional sharpening methods, contributing to a cleaner and safer working environment.
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Reduced Maintenance: Due to their long lifespan and minimal wear, CBN wheels require less maintenance and dressing compared to traditional abrasive sharpening wheels.
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Consistent Bevel Angles: CBN wheels can help maintain consistent bevel angles, ensuring that knives are sharpened to the desired angles and profiles.
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Knife sharpening with CBN diamond wheels is commonly used in various settings, including:
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Professional Kitchens: Chefs and culinary professionals rely on CBN wheels to keep their kitchen knives sharp and ready for precise cutting and slicing tasks.
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Hobbyists and Home Cooks: Home cooks and enthusiasts use CBN sharpening wheels to maintain their knife collections and ensure safe and efficient food preparation.
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Knife Sharpening Services: Professional knife sharpening services and shops use CBN wheels to offer high-quality sharpening services to customers.
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Outdoor Enthusiasts: Hunters, campers, and outdoor enthusiasts use CBN sharpening wheels to maintain the edges of hunting knives, camping tools, and pocket knives.
Diamension
CBN (Cubic Boron Nitride) diamond sharpening wheels are available in various diameters to suit different sharpening machines and applications. The choice of wheel diameter depends on the size and type of cutting tools you plan to sharpen.List of common CBN diamond sharpening wheel diameters:
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6-inch CBN Sharpening Wheel: This size is commonly used in small benchtop sharpening machines and is suitable for sharpening a variety of tools, including chisels, plane blades, and small turning tools.
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8-inch CBN Sharpening Wheel: An 8-inch wheel offers a larger sharpening surface than the 6-inch version. It is popular for general-purpose sharpening tasks and can handle a wider range of tool sizes.
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10-inch CBN Sharpening Wheel: Larger 10-inch wheels provide more surface area for sharpening larger tools and blades. They are suitable for professional workshops and industrial applications.
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12-inch CBN Sharpening Wheel: 12-inch wheels are larger and well-suited for industrial sharpening tasks, including the sharpening of industrial cutting tools, milling cutters, and saw blades.
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14-inch CBN Sharpening Wheel: These larger wheels are used in heavy-duty industrial settings for sharpening large cutting tools and blades used in metalworking and woodworking.
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16-inch CBN Sharpening Wheel: The 16-inch wheel offers a substantial sharpening surface and is typically found in large industrial sharpening equipment used for high-volume sharpening.
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Custom Sizes: In addition to the standard sizes mentioned above, manufacturers may offer custom-sized CBN sharpening wheels to meet specific requirements or fit unique sharpening setups.
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FAQ
Q: How do you use a diamond pad?
A diamond hand pad is a handheld abrasive tool with a flexible surface coated with diamond particles. It is used for grinding, smoothing, and polishing various materials, including stone, concrete, glass, and metal.
Q: How do I choose the right grit size for my project?
Select the grit size based on the initial condition of your workpiece and the desired level of surface finish. Coarse grits are suitable for rough grinding, while finer grits are used for smoothing and polishing.
Q: What safety precautions should I take when using diamond hand pads?
Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.
Q: How do I maintain and clean my diamond hand pad?
After use, rinse the diamond hand pad with clean water to remove debris and residues. Gently pat it dry or allow it to air dry. Proper maintenance can prolong the pad's lifespan.
Q: What are some common applications for diamond hand pads?
Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles.
Q: What are the common grit sizes for diamond hand pads?
Diamond hand pads come in a range of grit sizes, from coarse (e.g., 50 grit) to fine (e.g., 3000 grit). The choice of grit depends on the specific task, with coarser grits used for material removal and finer grits for polishing.
Q: Do I need to use water or lubricant with a diamond hand pad?
Yes, using water or a specific lubricant is often necessary. It helps keep the surface cool, prevents overheating, and improves the effectiveness of the diamond particles in grinding and polishing. Some materials require dry grinding, so it's essential to check the manufacturer's recommendations.
Q: Can I use a diamond hand pad for dry grinding and wet grinding?
The suitability of a diamond hand pad for dry or wet grinding depends on the material and the pad itself. Some diamond hand pads are designed for wet use, while others are suitable for dry grinding. Check the manufacturer's specifications for guidance.
Q: Can diamond hand pads be used on curved or irregular surfaces?
Yes, diamond hand pads are versatile and can be used on flat, curved, or irregular surfaces. Their flexibility allows for contouring and shaping of various workpieces.
Q: Can I achieve a high-polish finish with a diamond hand pad?
Yes, with the right technique and progression through finer grits, you can achieve a high-polish finish on various materials using diamond hand pads. The finest grits are typically used for the polishing stage.