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Home / HANS SUPERABRASIVES MATERIALS CO.,LTD EXPLORING MAXIMUM SOLUTIONS FOR SUPERABRASIVE TOOL WELCOME Specializing in high-quality Diamond Tools, we offer cutting-edge solutions for cutting,polishing,drilling and grinding needs START HANS, a premier manufacturer of Superabrasives , is committed to providing state-of-the-art technology and premium flexible diamond products to a diverse array of industries. Our expansive portfolio encompasses innovative solutions for glass diamond tools , lapidary tools , diamond grinding tools , and diamond abrasive products, catering to sectors such as Glass , Textile , Metal , Automotive , Bearing , Aviation , cutting tools , and Gemstone industries. Specializing in precision grinding and polishing , we serve an extensive range of applications across various sectors including Bearing , glass , Stone , Construction , Composites , Superhard Coating , Porcelain , and Hardware . Additionally, we lead the way in pioneering innovations within Cutlery, Oil and Gas, Surface Conditioning, and Wood Products. As a comprehensive provider of grinding , polishing , cutting , and drilling tools , our extensive range comprises over 10,000 meticulously crafted products known for their exceptional quality, superior performance, and consistent reliability. These products adhere to the highest standards and cater to a diverse spectrum of manufacturing applications. At HANS, our dedication lies in delivering customized solutions tailored to meet your unique grinding , polishing , cutting , and drilling needs. Our team of industry experts is committed to delivering efficient solutions, while our Customer Service Associates are readily available to offer personalized support. With decades of experience and a global presence spanning multiple countries and regions, we have continuously elevated our product quality. Our steadfast commitment is to provide tools that empower our esteemed customers to achieve substantial benefits. Hans Superabrasive Catalogues How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer (22) Rated 5 out of 5 stars. 5.0 | 3 Ratings Lägg till ett betyg Skriv en kommentar Skriv en kommentar Sort by: Newest Guest Jun 11 Rated 5 out of 5 stars. Hans Lapidary Tools are generally very good. I recently bought a set of diamond polishing compounds, and they work wonderfully on jade. My only critique is the packaging could be more secure to prevent spillage during shipping. Like Svara Guest Jun 11 Rated 5 out of 5 stars. The 6"x2-1/2" Expandable Rubber Drum Wheel I purchased from Hans is excellent for my lapidary work. It fits perfectly on my machine and provides a smooth sanding experience. No complaints! Like Svara Guest Jun 11 Rated 5 out of 5 stars. Hans' 6"x1-1/2" 280Grit Lapidary Diamond Hard Flat Grinding Wheel is sturdy and performs well for rough grinding tasks. It's a bit on the heavier side, but that's expected for its quality. Like Svara Guest Jun 11 Rated 5 out of 5 stars. I’ve been using the 8"x3" 60Grit Diamond Resin Soft Abrasive Lapidary Sanding Belt, and it’s amazing. The finish it gives to my stone pieces is superb, and it’s lasted longer than other brands I’ve tried. Definitely a repeat customer. Like Svara Guest Jun 11 Rated 5 out of 5 stars. Hans offers great value for their products. I bought several diamond burrs for my Dremel, and they are excellent for detailed engraving work. The only downside is that shipping took longer than expected. Like Svara Guest Jun 11 Rated 5 out of 5 stars. The 10" Diamond Combination Rock Slab Cutting Saw from Hans is a game-changer. It cuts through thick slabs with ease and precision. It’s robust and well-built, making my cutting tasks much more efficient. Like Svara Guest Jun 11 Rated 5 out of 5 stars. The 10" Diamond Combination Rock Slab Cutting Saw from Hans is a game-changer. It cuts through thick slabs with ease and precision. It’s robust and well-built, making my cutting tasks much more efficient. Like Svara Guest Jun 11 Rated 5 out of 5 stars. I got the 6"x1.5" 325Grit Lapidary Polisher Diamond Resin Soft Grinding Wheel, and it’s perfect for the detailed polishing work I do. It’s a bit pricey, but the quality justifies the cost. Worth the investment for serious lapidary enthusiasts. Like Svara Guest Jun 11 Rated 5 out of 5 stars. Hans' diamond sanding belts are fantastic! I use the 1200Grit belt for fine polishing, and it leaves a beautiful finish on my glass pieces. The belts are durable and provide consistent results every time. Like Svara Guest Jun 11 Rated 5 out of 5 stars. The Hans 8"x3" Expandable Rubber Drum Wheel I bought works exceptionally well with my sanding belts. It’s durable and easy to use, though I wish it came with more detailed instructions for first-time users. Like Svara Show more comments FAQ What is the company Diamond Tool? Diamond Tool is a full line contractor supply house. With a 20,000 square foot showroom, in-house repair department, large rental equipment fleet, knowledgeable inside and outside sales staff, and emphasis on safety service solutions, Diamond Tool brings something unique to contractors everyday. How do you electroplate diamond tools? In the diamond electroplating process, the tool body (negatively charged) is placed in a tank where the diamond grit (positive charge) is “tacked” to the exposed surface. Nickel is then electroplated to strengthen the hold of the diamond grit to the body. How are diamond coated tools made? Plated diamond tools: These tools are made by fixing the diamonds onto the tool's base via electroplating method or via CVD (Chemical Vapor Deposition) method. They can usually be made to good processing precision. Ceramic-bonded diamond tools: The tools' bonding material is usually glass and ceramic powder. What are the benefits of diamond tools? Tools that use diamonds have higher wear resistance, higher grinding efficiency, and a longer lifespan. Diamond saws and drills will help ensure a high-quality cut for concrete projects, and will reduce time and effort. Synthetic diamonds are a regular fixture in the construction industry. What are electroplated diamond tools? Electroplated diamond tools have a monolayer of abrasive coating on a metal substrate. The individual diamond grits are bonded through an electroplated nickel layer. They project well out of the bond so that very open, easy cutting tools with exceptionally large chip spaces are created. What kinds of processes require the use of diamond tools? 1. Geological Exploration and Mining. Diamond cutting tools are used in the oil/gas industry for drilling and mining bits. ... 2. Construction. ... 3. Stone Processing Applications. ... 4. IT and Home Appliances. ... 5. Engineering Ceramics Applications.

/ Grinders Saw / Lapidary Grinder and Saw Hans Superabrasive Catalogues Lapidary 8inch Cabbing Grinder Lapidary 6inch Cabbing Grinder Lapidary 6x6 Stainless Steel Arobr Typically, a cabbing machine has an array of six grinding and polishing wheels arranged next to each other on a long shaft . The shaft may be directly attached to a motor or it may be mounted on bearings and attached to a belt and pulley drive. The abrasive surface is on the cylindrical perimeter of the wheels . Each wheel on the shaft employs a different mesh size abrasive and the wheels progress incrementally from coarse for shaping to medium for smoothing to fine and extra fine for polishing . A water drip system or splashing system keeps the wheels wet and a shroud catches water flung from the wheels as they spin. The coarse grinding wheels are often metal with diamond grit either sintered or electroplated to the grinding surface. The fine abrasive wheels are often composite materials with some cushion and the grit is bonded to the grinding /polishing surface with resin. Sometimes a leather disk charged with polishing compound such as cerium oxide is mounted on the end of the machine for a final buffing finish. Our 6inch 8inch Lapidary Combination Unit cabbing grinder Polisher Machine with 1"stainless steel shaft and ball earings,7pcs Aluminums Spacers and Flanges and locknut It also has a 3/4HP Thermal protected ball bearing motor, the Hood process by 304 stainless steel.The Cover has two U-Slot for easy remove. We also can supply a adjustable drip water system with 8 shut off valves for each wheel. The shaft is tapped for a ¼-20 spin-on polish head at right ends and tapped for a 1/2” Aluminum lap or Diamond Facet Laps at left ends. Accepts silicon carbide or diamond wheels or rubber expandable drums. Features : 1. Grinding Wheels : Cabbing machines typically have multiple grinding wheels of varying grit sizes. These wheels are used for the initial shaping and grinding of the gemstone . Coarse grit wheels are used first to remove material quickly, followed by finer grit wheels for smoother surfaces. 2. Polishing Wheels : After the initial grinding ,polishing wheels with special polishing compounds are used to achieve a high-gloss finish on the cabochon. These wheels often have a leather or felt covering to hold the polishing compound. 3. Water System: Many Cabbing machines incorporate a water system to cool and lubricate the grinding and polishing wheels . This water helps prevent the gemstone from overheating and also removes debris created during the cutting and polishing process. 4. Adjustable Dop Sticks: Dop sticks are used to hold and secure the gemstone during cutting and polishing . Cabbing machines typically have adjustable dop sticks that allow you to position the gemstone at the desired angles for shaping and polishing . 5. Motor and Power: Cabbing machines are equipped with a motor that drives the grinding and polishing wheels . The power and speed of the motor may vary depending on the machine's size and design. 6. Adjustable Angles: Some cabbing machines have adjustable angles and settings to help you achieve specific cabochon shapes and angles. 7. Safety Features: Safety features such as splash guards, eye protection shields, and emergency stop buttons are essential for safe operation. Applications: Lapidary Cabbing grinder machines are used by lapidaries, jewelers, and hobbyists for the following applications: Gemstone Cabochon Making: The primary purpose of a Cabbing machine is to shape and polish gemstone cabochons, which are used in jewelry making. Lapidary Art: Lapidarists use these machines to create intricate designs and patterns on gemstones . Jewelry Making: Cabochons produced using Cabbing machines are often used in rings, pendants, earrings, and other jewelry pieces. Hobby and Collectibles: Enthusiasts and collectors may use Cabbing machines to create custom gemstone cabochons for personal collections or as gifts. Restoration: Cabbing machines can be used to restore the appearance of older or damaged cabochons. When using a lapidary Cabbing grinder machines , it's essential to follow safety guidelines, wear appropriate protective gear, and have some experience or training in lapidary work. Gemstone cutting and polishing can be a rewarding craft, but it requires skill and attention to detail to achieve high-quality results. Lapidary Slab Trim Saw 10" Lapidary Slab Saw 6" Lapidary Trim Saw Not all rocks and gemstones are sized equally, so when it comes to cutting your rock collection, there are two types of saws you’ll need; a trim saw and a slab saw . A trim saw has a small, thin blade, that is made for cutting small stones into smaller chunks, or for creating a flat edge for a cabochon. Hi-Tech’s Diamond trim saw is a good starter option. A slab saw has a larger and thicker blade, making it suitable for trimming down rough rock slab s, or large stones that won’t fit into a trim saw . This slab saw option has a vise to help you trim the rock safely. Hans offer lapidary trim saws and slab Saws for sale at competitive prices,trim or slab saw for cutting and slicing the smallest to the largest rocks and glass piece.A good trim saw is a basic piece of equipment for every glass and lapidary artist . Whether you are going to make a cabochon, a flat specimen for mounting, a faceted stone, or slicing glass for a unique piece, you will want to reduce your material to a workable, and approximate shape before proceeding to the grinding, sanding and polishing operations. It is fundamental that the trim saw be extremely sturdy, that the saw arbor be mounted with precision and the bearings sealed against intrusion of abrasive waste. It is essential to have ample cutting deck space and a tank that is easily cleaned. Features: Blade: Lapidary trim saws are equipped with a circular saw blade with diamond-impregnated edges. Diamond blades are essential for cutting through hard and abrasive materials like rocks, minerals, and gemstones. Water Cooling: Many lapidary trim saws feature a water cooling system to minimize heat generated during cutting. Water also helps to lubricate the blade and wash away debris, resulting in cleaner cuts and prolonged blade life. Adjustable Table: The machine typically has an adjustable table or vise where the rough material is secured for cutting. This table can be moved horizontally and vertically to achieve precise cuts. Feed Mechanism: Some trim saws have a feed mechanism that allows for controlled and consistent movement of the material through the blade. Safety Features: Safety shields and guards protect the operator from any debris or water spray generated during cutting. It's important to use proper safety equipment, such as safety glasses and a dust mask, when operating a lapidary trim saw . Variable Speed: Some models offer variable speed settings to control the cutting speed based on the material being processed. Applications: Lapidary trim saws have several applications: Slabbing: The primary use is to cut large rough stones into thinner slabs . These slabs can then be further worked on by lapidaries to create cabochons, faceted gems, or decorative specimens. Trimming: They are used to trim and shape rough material to remove unwanted portions, irregularities, or fractures, leaving behind clean and flat surfaces. Preparing Specimens: Geologists and mineral collectors use trim saws to prepare specimens for display or study by cutting rocks and minerals into thin sections. Lapidary Work: Lapidaries use these machines as part of the gemstone cutting and shaping process to create cabochons or faceted gemstones. Custom Jewelry: lapidary artists use trim saws to create custom-shaped gemstone pieces for jewelry making. lapidary trim saws are available in various sizes, from small benchtop models suitable for hobbyists to larger floor-standing units for professional lapidaries. The choice of a trim saw depends on the size and type of material you plan to cut and the level of precision required for your lapidary or geological work. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Betygsatt till 0 av 5 stjärnor. Inga omdömen ännu Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Dela dina tankar Var först med att kommentera. FAQ Q: Can you use water with a lapidary saw? Running water or water based coolants on any of our slab saws will void the warranty, but however we do realize that for some materials, running water or water-based coolants is essential for avoiding discoloration. We do it ourselves but NOT for hard agates and jaspers. Q: What is the best cabbing machine? The Diamond Pacific cabbing machines are the highest quality cabbing machines on the market and come with the highest quality cabbing wheels on the market. Cutting Edge Supply always suggests these machines to any experienced cutters. The Diamond Pacific Pixie is going to be the lightest weight cabbing machine. Q: What can you do with a cabbing machine? Cabbing machines have multiple purposes such as cutting, trimming, grinding, and polishing. Q: What is the best beginner lapidary saw? Hans Diamond Trim Saw is a good starter option. A slab saw has a larger and thicker blade, making it suitable for trimming down rough rock slabs, or large stones that won't fit into a trim saw. This slab saw option has a vise to help you trim the rock safely. Q: What is the difference between a cabbing machine and a faceting machine? A cabbing machine only used for cutting and polishing flat and curved surfaces. It is composed of a motor, grinding wheel and accessories to grind and cut material to create cabochons, or cabochon gems. A faceting machine, on the other hand, is a more complex tool used to cut and polish gemstones. Q: What is the difference between 6 and 8 Cabbing? The 6″ Cabbing can be set up by one person in less than 30 minutes; however, we recommend two people. The 8″ Cabbing requires two people and also takes approximately 30 minutes to set up. You will need a sturdy table or stable surface that is well lit.

Home / Resin Diamond / Diamond Resin Bonded Products Resin Diamond Grinding Wheel Resin Diamond Sanding Belt Polyurethane Cerium oxide pads REZ Resin Diamond Wheel Resin Diamond Smoothng Pads Cerium Oxide Sanding Belt Resin Diamond Hand Pads Resin Diamond Nova Point Cerium Oxide Polishing Pads Resin Diamond lapidary Diamond Abrasive Resin Bond products are made with a patented method engineered to produce an extremely uniform finish. In particular our super fine micron sized diamond pre-polishing products are designed to produce a finish that polishes quickly and easily. In less critical applications or less demanding materials the finish off of our super-abrasive resin bonded products can be left without proceeding to a final Our resin diamond abrasive belts , resin diamond grinding wheels , resin diamond grinding discs and other products are produced with the most advanced coating process to ensure the best product quality and performance. Our Diamond Resin wheels , lapidary Resin grinding wheels , 4 inch Resin lapidary wheels , 6 inch Resin lapidary wheels and other products are made of high-quality resin diamond materials, which have the characteristics of high efficiency, wear resistance and durability, and can be widely used in jade, gemstones, grinding and polishing of materials such as ceramics and glass. Our lapidary Resin polishing wheels , Resin bonded diamond wheels , Resin diamond wheels , rez diamond soft lapidary wheels , rez diamond wheels and other products adopt professional resin formula and coating process to make the products have excellent grinding and polishing effects, which can be Widely used in the processing and polishing of gemstones, jade, ceramics, glass and other materials. Our diamond lapidary belts, Resin belt lapidary, lapidary sanding belts and other products are made of high-strength Resin materials and high-quality diamond grit, which have the characteristics of high efficiency, wear resistance and durability, and can be widely used in jade, gemstones, ceramics, grinding and polishing of glass and other materials. Our lapidary diamond pads, lapidary polishing pads, lapidary polishing discs, diamond lapidary discs and other products are made of high-quality Resin material and diamond grit, which have excellent grinding and polishing effects, and can be widely used in gemstones, jade, ceramics , glass and other materials processing and polishing . Key Features: Diamond Abrasive: Diamond is one of the hardest materials known to man, making it an ideal choice for cutting and grinding applications. Diamond Resin bonded tools feature synthetic diamond grains that provide outstanding cutting and grinding capabilities. Resin Bond: The diamond grains are held together by a Resin bond, which can be customized for different hardness levels. This bond ensures the proper retention of diamond particles and offers excellent wear resistance. Versatility: Diamond Resin bonded tools can be used on a wide range of materials, including metals, ceramics, glass, concrete, stones, composites, and more, making them highly versatile for various applications. Precision: These tools provide precise and consistent results, making them suitable for applications that require tight tolerances and fine finishes. Durability: Diamond Resin bonded tools have a long lifespan due to the hardness of diamond and the resilience of the Resin bond, reducing the need for frequent tool replacements. Cooler Cutting: The resin bond helps dissipate heat during cutting or grinding , reducing the risk of overheating the workpiece and maintaining the tool's effectiveness. Customization: Diamond Resin bonded tools can be customized in terms of shape, size, and abrasive concentration to suit specific applications and cutting or grinding requirements. Applications: Metalworking: Diamond Resin bonded tools are used for cutting and grinding various metals, including steel, stainless steel, aluminum, and exotic alloys. They are valuable in tasks such as precision machining, tool and die production, and metal fabrication. Stone and Concrete Cutting: In the construction industry, these tools are employed to cut and shape natural stone, concrete, and masonry materials for building and renovation projects. Glass Processing: Diamond Resin bonded tools are crucial for the precise cutting and shaping of glass, including glass panels, bottles, and optical lenses. Ceramic and Tile Industry: These tools are used to cut and shape ceramics and tiles, ensuring clean edges and accurate dimensions for installation. Composites Machining: In aerospace and automotive industries, diamond Resin bonded tools are used to machine composite materials, such as carbon fiber reinforced plastics (CFRP) and fiberglass. Precision Machining: Manufacturers in various industries rely on diamond Resin bonded tools for precision machining of components that demand fine surface finishes and tight tolerances. Jewelry Making: Diamond Resin bonded tools are used by jewelry artisans for cutting and shaping gemstones and precious metals in jewelry design and production. Electronic and Semiconductor Industry: In the electronics sector, these tools are employed for precision cutting and grinding in the manufacturing of semiconductor wafers and electronic components. Optics Manufacturing: Diamond Resin bonded tools play a critical role in the production of optical components like lenses, prisms, and mirrors. Automotive Industry: These tools are used in the automotive sector for various tasks, including engine block machining, brake rotor grinding , and cylinder head cutting. Diamond Resin bonded tools are indispensable in industries that require precision cutting and grinding of hard and brittle materials. Their versatility and durability make them essential tools for achieving accurate results in a wide range of applications. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Betygsatt till 0 av 5 stjärnor. Inga omdömen ännu Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Dela dina tankar Var först med att kommentera. FAQ Q: What are Resin Diamond Products? Resin Diamond Products are specialized tools used for grinding, shaping, and polishing hard materials such as stone, concrete, ceramics, and glass. They consist of a resin-bonded diamond abrasive, providing high cutting efficiency and precision. Q: What materials can be worked on with Resin Diamond Products? Resin Diamond Products are versatile and can be used to work on a wide range of materials, including granite, marble, concrete, glass, ceramics, quartz, composites, and engineered stone. They are also effective for shaping and polishing natural and synthetic gemstones. Q: How do I choose the right Resin Diamond Product for my application? Yes, Resin Diamond Products can be used for both wet and dry grinding and polishing applications. Wet applications help to prevent overheating and reduce dust, while dry applications offer convenience and flexibility in certain situations. Q: How do I maintain Resin Diamond Products for longevity? Proper maintenance is essential to extend the lifespan of Resin Diamond Products. Clean the tools regularly to remove debris and buildup, and ensure they are stored in a dry and dust-free environment when not in use. Avoid applying excessive pressure during operation to prevent premature wear. Q: How are Resin Diamond Products different from other abrasives? Resin Diamond Products offer several advantages over traditional abrasives. They provide faster material removal rates, longer tool life, and superior surface finishes due to the hardness and sharpness of diamond abrasives bonded in a resin matrix. Q: What types of Resin Diamond Products are available? Resin Diamond Products come in various forms, including grinding wheels, polishing pads, drum wheels, router bits, and saw blades. Each type is designed for specific applications and offers unique features to suit different materials and tasks. Q: Are Resin Diamond Products suitable for wet and dry applications? Yes, Resin Diamond Products can be used for both wet and dry grinding and polishing applications. Wet applications help to prevent overheating and reduce dust, while dry applications offer convenience and flexibility in certain situations. Q: Can Resin Diamond Products be used with different types of machinery? Yes, Resin Diamond Products are compatible with various machinery, including angle grinders, floor grinders, hand polishers, CNC machines, and automatic polishing systems. Be sure to check compatibility and select the appropriate tooling for your specific equipment.

Home / Plated Diamond / Electroplated Diamond Abarsive Tools Hans Superabrasive Catalogues We are a professional manufacturer of super hard materials and products, specializing in the design, production, testing, and sales of a wide range of products. Founded in 2007, our leading products include metal-bonded , CBN, and electroplated diamond tools that are widely used in various industries such as metallography, industrial superfinishing, fiber optic termination polishing, and microfinishing. Our products are highly versatile and can be applied in special ceramics, glass, minerals, jewelry, porcelain, and other industries. Our tools are ideal for cutting , polishing , and grinding special ceramics, glass, and super hard materials. In addition to our industrial products, we also offer a range of self-owned brand goods, including glass, lapidary, ceramic, and other home and garden products. We are committed to providing high-quality products and excellent customer service to meet the diverse needs of our customers. Electroplated diamond abrasive tools are a type of cutting , polishing and grinding tool in which diamond particles are adhered to the tool's surface using an electroplating process. These tools are known for their precision and efficiency in cutting , polishing , grinding , drilling and shaping various materials Electroplated Diamond Abrasive Tools are renowned for their exceptional cutting , polishing and grinding performance, extended operational lifespan, and the ability to work effectively with hard and brittle materials. They find applications across diverse industries, including construction, manufacturing, jewelry making, and glass art. These tools come in various shapes, sizes, and configurations, making them essential for achieving precise and high-quality results in material processing and shaping . Performance Electroplated diamond abrasive tools are a type of cutting , polishing and grinding tool in which diamond particles are adhered to the tool's surface using an electroplating process. These tools are known for their precision and efficiency in cutting , polishing , grinding , and shaping various materials. Diamond Grinding Wheels : These are electroplated wheels with a diamond abrasive coating on the wheel's surface. They are used for precision grinding applications, including sharpening tools, grinding ceramics, glass, and hard metals. Diamond Grinding Burrs : Diamond-coated burrs come in various shapes, such as cylindrical, conical, and spherical, and are used in rotary tools for detailed grinding , shaping , and engraving tasks on hard materials. Diamond Grinding Discs: These are flat, round discs with a diamond-coated surface. They are used for grinding and smoothing surfaces, including stone, concrete, and glass. Diamond Mounted Points : These are small, cylindrical tools with a diamond-coated tip. They are used for precise grinding and shaping in tight or hard-to-reach areas. Diamond Files: Diamond-coated files are used for precision filing and shaping tasks. They come in various shapes and sizes to suit different applications. Diamond Cutting Blades: Electroplated diamond cutting blades are used for cutting materials such as glass, ceramics, porcelain, and hard metals. They are available in various sizes and shapes, including circular saw blades and tile-cutting blades. Diamond Wire Saw Beads: Diamond-coated wire saw beads are used in wire saw machines for cutting large and thick materials, including stone, marble, and concrete. They offer high precision and can cut through thick sections. Diamond Dressing Tools: These tools are used for truing, shaping , and dressing grinding wheels to maintain their profile and sharpness. They are essential for precision grinding applications. Diamond Lapping Plates: These flat plates have a diamond-coated surface and are used for lapping and polishing hard materials to achieve a high-quality surface finish. Diamond Engraving Tools: Diamond-coated engraving tools are used for engraving and marking hard materials like glass, ceramics, and metals with fine detail and precision. Diamond Core Drills: Electroplated diamond core drills are used for drilling holes in hard materials, including glass, ceramics, and stone. Diamond Cup Wheels: These are cup-shaped grinding wheels with a diamond-coated rim. They are used for surface grinding and profiling tasks on materials like concrete and stone. Diamond Cutoff Wheels: These wheels are designed for cutting applications, often in precision machining, where clean and precise cuts are required in materials like ceramics and glass. Diamond Flat Lap Disc: Employed for flat grinding and polishing of gemstones, glass, ceramics, providing a smooth and uniform surface finish. Diamond Grinder Heads: Attachments for glass grinders, used to shape and smooth the edges of glass pieces in stained glass and glass art projects. Diamond Cone: Designed for precise grinding and shaping tasks, including the carving of various materials. Diamond Demo: A versatile tool for a wide range of applications, including cutting, grinding , and shaping . Diamond Carving Wheel: Specifically designed for carving intricate patterns and designs into various materials. Diamond Disk with Magnetic: A specialized diamond disk equipped with a magnetic backing, providing secure and convenient attachment for specific applications. Application Electroplated diamond abrasive tools offer a wide range of features and capabilities that make them valuable for various applications. Here are some common features of different types of electroplated diamond abrasive tools: Diamond Grinding Wheels: Precision Grinding: Capable of precise and accurate grinding for tool sharpening and fine surface finishing. Versatile Applications: Suitable for grinding ceramics, glass, and hard metals, making them versatile tools in various industries. Diamond Grinding Burrs : Detailed Grinding: Designed for detailed and intricate grinding tasks on hard materials. Variety of Shapes: Available in various shapes to accommodate different grinding needs. Diamond Grinding Discs: Flat Design: Flat and round discs provide even grinding and smoothing on surfaces. Suitable for Multiple Materials: Effective for grinding stone, concrete, and glass surfaces. Diamond Mounted Points: Precise Grinding: Small and cylindrical, they offer precision grinding and shaping in tight spaces. Accessibility: Ideal for grinding in hard-to-reach areas. Diamond Files: Precision Filing: Designed for precise filing and shaping of materials with various shapes and sizes available. Fine Detail Work: Suitable for fine detail work in jewelry making and toolmaking. Diamond Cutting Blades: Cutting Efficiency: Efficiently cut through glass, ceramics, porcelain, and hard metals. Versatile Shapes: Available in various shapes and sizes for different cutting tasks. Diamond Wire Saw Beads: High Precision: Offers high precision cutting for large and thick materials like stone and marble. Thick Section Cutting: Capable of cutting through thick sections with ease. Diamond Dressing Tools: Wheel Maintenance: Used for truing and shaping grinding wheels to maintain their performance. Essential for Precision: Crucial for precision grinding applications in industries like automotive and aerospace. Diamond Lapping Plates: Surface Finishing: Used for lapping and polishing to achieve high-quality surface finishes. Materials: Ideal for hard materials requiring fine surface finishes. Diamond Engraving Tools: Fine Detail Engraving: Designed for engraving and marking hard materials with intricate details. High Precision: Ideal for precise engraving work in jewelry and trophy making. Diamond Core Drills: Drilling Efficiency: Efficiently drill holes in hard materials like glass and ceramics. Versatile Sizes: Available in various sizes for different hole diameters. Diamond Cup Wheels: Surface Grinding: Effective for surface grinding and profiling on materials such as concrete and stone. Uniform Results: Provide a uniform and smooth finish. Diamond Cutoff Wheels: Precision Cutting: Designed for clean and precise cuts in materials like ceramics and glass. Essential for Accuracy: Common in precision machining applications. Diamond Flat Lap Disc: Flat Grinding and Polishing: Used for achieving smooth and uniform surface finishes on gemstones, glass, and ceramics. Consistent Results: Provide a consistent and high-quality finish. Diamond Grinder Heads: Glass Art Applications: Attachments for glass grinders, used for shaping and smoothing glass edges in stained glass and glass art projects. Convenience and Precision: Allow for precise glass shaping . Versatile and Convenient: Offer versatility and convenience in specialized applications; Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic: Specialized Applications: Designed for specific tasks, including carving, cutting , and grinding , in various materials. Diamension The dimensions of these diamond abrasive tools can vary depending on the specific type and application. a general overview of the typical dimensions for each category: Diamond Grinding Wheels: Diameter: Typically range from 4 inches (100 mm) to 12 inches (300 mm) or more. Thickness: Varies based on the wheel's intended use, with thinner wheels for precision grinding and thicker wheels for heavy-duty applications. Arbor Hole: The central hole through which the wheel is mounted on a grinder spindle can vary in size. Diamond Grinding Burrs: Diameter: Small burrs can be less than 1/8 inch (3 mm) in diameter, while larger ones can be several inches in diameter. Length: Varies depending on the shape and type of burr. Diamond Grinding Discs: Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders. Thickness: Typically thin for surface grinding applications. Diamond Mounted Points: Length: Varies but often around 1 to 2 inches (25 to 50 mm). Diameter: Typically in the range of 1/8 inch (3 mm) to 1/4 inch (6 mm). Diamond Files: Length: Varies based on the file type and purpose, ranging from a few inches to longer files for specific tasks. Types: Needle Files;Riffler Files;Flat Files;Half-Round Files;Round Files;Square Files;Triangle Files;Tapered Files;Slitting Files;Knife Files;Square Needle Files;Diamond-Coated Rifflers;Multi-Grit Files;Diamond Honing Files;Specialty Files; Diamond Cutting Blades: Diameter: Range from small blades for rotary tools to larger circular saw blades for cutting applications. Sizes can vary from a few inches to over a foot. Diamond Wire Saw Beads: Bead Diameter: Commonly in the range of 0.11 inches (2.8 mm) to 0.25 inches (6.4 mm) or more. Wire Length: Depends on the wire saw machine and its specifications. Diamond Dressing Tools: Dimensions vary widely based on the specific tool type and its intended use. Dressing tools come in various shapes and sizes. Diamond Lapping Plates: Plate Size: Varies from small plates for handheld use to larger plates used in machinery, with sizes ranging from a few inches to several feet. Diamond Engraving Tools: Tip Diameter: Typically very small, often less than 1/16 inch (1.5 mm). Length: Varies depending on the specific tool and application. Diamond Core Drills: Diameter: Range from small core drills for precision work to larger ones for heavy-duty drilling. Common sizes include 1/4 inch (6 mm) to several inches in diameter. Diamond Cup Wheels: Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders. Diamond Cutoff Wheels: Diameter: Sizes vary, but common sizes for handheld rotary tools include 4 inches (100 mm) and 7 inches (180 mm). Diamond Flat Lap Disc: Diameter: Typically range from a few inches to 8 inches (200 mm) or more. Thickness: Varies based on the intended use. Diamond Grinder Heads: Diameter: Varies based on the specific grinder head type and design. Diamond Bandsaw Blade Diamond-Coated Edge: The blade's cutting edge is coated with industrial-grade diamond particles, which are one of the hardest materials on Earth. This ensures excellent cutting performance and longevity. Continuous Rim or Segmented Rim: Diamond bandsaw blades can have a continuous rim (smooth edge) for smooth cutting or a segmented rim (notched edge) for faster material removal. Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic: Dimensions depend on the specific tool type, shape, and intended application, but they are often small and designed for precision work. Please note that these dimensions are general guidelines, and specific sizes and shapes may vary among manufacturers and based on the intended use of the tool. It's important to choose the right size and type of diamond abrasive tool for your specific application. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Rated 0 out of 5 stars. No ratings yet Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Share Your Thoughts Be the first to write a comment. FAQ Q: How does diamond electroplating work? Electroplating is the process where a metal object is coated with a thin layer of another metal using electrolysis. For most applications these metal coatings are thin, less than . 002 inch thick. With diamond tools, a strong layer of metal tool is electroplated to bond a single layer of diamond to the tool. Q: What is the difference between electroplated and vacuum brazed? Electroplated products are more aggressive but arguably more fragile, while vacuum brazed products are stronger but less sharp because of the duller, rounded crystals. These mechanics have a profound impact on selecting the correct tool for the material. Q: What is an electroplated diamond? Electroplated, or coated diamonds are bonded to the drill bit using nickel in a single layer and although won't last as long as sintered they are a cheaper alternative. Q: Why is electroplating used on tools? Improved hardness: Electroplating is often used to improve the strength and durability of substrate materials, making them less susceptible to damage from stress or rough use. This quality can help increase the lifespan of plated parts, reducing the need for replacement. Q: What is the purpose of diamond plating? The point of diamond plate is to provide traction to reduce the risk of slipping. In industrial environments, non-skid diamond plate is used for stairs, catwalks, work platforms, walkways and ramps to improve safety. Aluminum treads are popular in outdoor environments. Q: What is the difference between electroplated and plated? The difference between electroplating and chemical plating is that electroplating requires additional electric current and anodes, while chemical plating is dependent on the autocatalytic reaction occurring on the metal surface.

Hans Superabrasive Catalogues HANS Flexible Diamond Abrasive Products was developed by our engineers to combine the long life and aggressive cutting of diamonds with Nonmetallic cloth and strength backing materials with strength and flexibility. This makes it easy to polish and polish various hard materials such as natural and synthetic stones, construction, composites, superhard coatings, ceramics, glass, operations, metallographic and other flat grinding , Fabric, hardware and other hardmetals in a economically way , we also have alternatives to electroplated flexible patterns that are particularly effective when used as discs and belts for quick removal applications.Diamond abrasive sanding belts in all specifications and dimensions for special applications like centre less grinding of molybdenum heating elements.Flexible Diamond abrasive belts for special applications such as center less grinding molybdenum heating elements. Hans's diamond tools are precision grinding tools tailored for many industrial applications. Hans offers Flexible diamond and CBN grinding and polishing tools of various sizes, including abrasive belt , abrasive disc , abrasive paper and abrasive belt roll . The combination of technical advantages and unique products enables Flexibility to provide a grinding and polishing solution with high added value innovation and perfect coordination with market demand. Excellent performance and reliability technology is the best choice for diamond tools with various structures. Major market • Architectural glass, scientific glass and crystal glass • Tableware manufacturers, refractory industry, ceramic tile manufacturers • Composite industry • Aerospace, transportation, oil and gas, paper making Material Diamond is the hardest material and can provide predictable, consistent and repeatable surface treatment schemes for different materials. Suitable for grinding and polishing of glass, ceramics, ceramics, composite materials, superhard steel, titanium, epoxy resin, thermal spraying coatings and textiles Note: doubling the joint width from 0.5mm to 1.0mm means that 4 times the blank is to be removed. General Technical Data Performance life Synthetic diamond always performs well, and Diamond tools have long service life, consistent surface finish and continuous high grinding rate. product constract Hans diamond Flexible grinding and polishing tool is composed of three main elements: Diamond , bonding and backing . The multiple combinations of these elements provide the highest efficiency to meet the diversified requirements of industrial grinding and polishing . Grit Diamond is composed of carbon with crystal structure. For grinding tools , the Diamond used is usually synthetic and produced under high temperature and pressure. Diamond particle size data based on average particle size（ μ m）. Coarse Diamond will increase the material removal rate and surface roughness of the workpiece. The choice of the appropriate particle size depends on various factors: application, material, drive, wet grinding (water, abrasive) or dry grinding (wet grinding is generally used). Grain size range All grain sizes have corresponding color code s, which can be selected: 251 µ m (60 – 80), 126 µ m 120), 91 µ m 180, 64 µ m 240 – 320, 46 µ m 400, 30 µ m 600, 20 µ m 800, 15 µ m 1200, 12 µ m 1800 Bond: Hans has flexible Diamond tools available in metal bonded , electroplated nickel and resin bond versions. Hans has electroplated nickel and resin bond , and two kinds of Diamond flexible grinding and polishing tools . Nickel Bond The electroplated nickel layer with special electroplating process is used to wrap Diamond , which is mainly used for applications with coarse and medium particle sizes and requiring high material removal rate. First, metallize the fabric surface. The pattern is electroformed by nickel plating . By scattering Diamond on its surface, and then conducting electroplating treatment according to the specifications required by customers, the corresponding finished products are produced Resin bond Resin products are mainly used for fine grinding and polishing . Because of the continuous resin layer, the Diamond is embedded in the resin layer, so the product must be used after destroying the surface resin layer in advance to obtain the best performance. Sintered Sintered bonded diamond is a type of composite material where Diamond particles are bonded together using a sintering process. Diamonds are incredibly hard and have exceptional wear resistance, making them valuable in various industrial applications, including cutting , grinding and polishing . Sintered bonded diamond tools and materials are used to take advantage of these properties. Sintered bonded diamond materials are renowned for their extreme hardness and abrasive properties, making them ideal for cutting, grinding and polishing applications in industries like construction, mining, metalworking, and stone fabrication. These tools are capable of cutting through hard materials like concrete, metal , and ceramics with precision and durability. The specific properties of Sintered bonded diamond materials can vary depending on the Diamond particle size, the type of metal binder used, and the sintering conditions, allowing for customization to suit different applications. Backing The backing of diamond flexible grinding and polishing tools is a special fabric made according to special needs. Compared with our competitors, this unique process provides control and flexibility. This fabric has good dimensional stability, high wear resistance and excellent heat dissipation. This unique sheet can be combined with many different types of backing according to the application needs. Various backings (from fast grinding to flexible polishing are designed for optimal Diamond holding force, excellent workpiece edge wear, and can be combined with many different patterns and grain sizes to adapt to complex and diverse applications under harsh conditions. Pattern Big dots: rough polishing for rapid surface removal. Particle size: 250um and 300um. Medium dot: about 17 particles per inch, used for strong cutting, to improve surface grinding removal rate by improving coolant flow Small dots: about 25 particles per inch, applied to special coating finish. Provides the fastest surface removal on very hard materials such as thermal spraying and ceramics. arrow: Sturdy arrow pattern , specially developed for rapid material removal and finishing. It is very suitable for grinding when the belt is loose and for grinding surfaces with sharp edges. This structure has a working face in all directions, always in contact with the workpiece, to ensure that high level, fast and flexible grinding can be achieved without welding. The structure of the pattern also ensures good heat dissipation performance. Nickel metal bonding agent - connecting arrow - closed type - medium fine particle - mainly used for discs. Nickel bond - open line pattern - no connecting arrow - with higher flexibility and deburring ability - used for high-performance abrasive belt grinding and glass edging. Flexible Diamond belt glass edging solution Solution of glass edge grinding with flexible Diamond tape It is specially developed in cooperation with the original equipment manufacturer and is designed to be equipped with an automatic glass abrasive belt polishing machine. The unique electroplating technology makes the Diamond electroplating layer firm and durable, avoiding scratches caused by the loose sand grain design of the standard traditional electroplating abrasive belt , and making the service life longer. Selection of Diamond particle size The most commonly used granularity is 120GGrit and 200Grit Coarse grain size 60 or fine grain size 320 is occasionally required for special roughing or finishing . Edge and corner treatment: The 200 mesh shall be used for polishing the edge of 3-5 mm thick glass plate to achieve an edge angle of 0.5 mm. 120 mesh shall be used for polishing edges and corners of 6-10 mm thick or thicker glass plates to achieve 1.0 mm or larger edges and corners. Use of wet grinding and dry grinding: The automatic production line always uses coolant to improve the performance of Diamond tape and maximize its service life. Unless otherwise specified, use Diamond tape for grinding and polishing under wet grinding conditions. Recommended working speed: 25 – 32m/s, maximum speed: 45m/s. The conventional belt runs at a speed of about 12-15m/s, and the Diamond abrasive belt grinds and polishes at a speed of about 25-32m/s and performs best. To provide the highest productivity, please run at a speed of about 25-32m/s Technical Tips The following precautions are recommended for optimum performance and service life. The parameter settings comply with the machine instructions and operating conditions: Coolant: Use solvent free clean water and additives. Keep the flow constant at the grinding and polishing point. Pressure condition: Apply correct pressure to the belt setting. Too low pressure will lead to varnish, and too high pressure will lead to uneven wear on the surface of Diamond abrasive belt . The tensile deformation of the sand belt is about 20mm. Timing: Once the panel is transferred to the middle of the conveyor belt , the grinding surface of the abrasive belt should contact the glass. Align the center of the grinding surface to obtain the minimum contact point and the longest service life of the abrasive belt, and reduce unnecessary wear. Belt guide pulley: clean belt guide pulley with flat surface shall be used to ensure smooth operation of the belt . Configuration instructions - normal belt crown - or slightly inclined outer edge. Equipment maintenance: regularly check the setting parameters of belt grinder to avoid unnecessary abrasion of abrasive belt caused by inaccurate parameter setting. Advantages of Patterns The choice of grit size depends on the specific material you're working with, the level of surface finish required, and the stage of the polishing or grinding process. Coarser grits are used initially to remove material efficiently, while finer grits are employed for progressively finer finishing and polishing . Having access to a range of grit sizes allows for greater control and precision in achieving the desired surface quality and appearance. Coarse Grits (60 to 120): Coarse grit Flexible Diamond products are used for aggressive material removal. They are suitable for tasks that involve shaping , grinding , and removing imperfections or burrs from surfaces. Common applications include initial surface preparation, deburring, and heavy stock removal. Medium Grits (240 to 400): Medium grit FlexibleDiamond products strike a balance between material removal and surface finish. They are often used for tasks that require moderate stock removal and smoothing. Applications include refining rough surfaces, blending welds, and preparing surfaces for further finishing. Fine Grits (600 to 1200): Fine grit Flexible Diamond products are primarily used for finishing and polishing applications. They are suitable for achieving smooth, refined surfaces and removing finer imperfections. Typical uses include achieving a polished finish on metals, wood, and other materials. Very Fine Grits (1500 to 1800): Very fine grit Flexible Diamond products are reserved for high-precision polishing tasks. They are ideal for achieving a mirror-like finish on surfaces and eliminating even the smallest imperfections. Applications include final polishing of metals, glass, ceramics, and stone. Flexible Diamond products offer several advantages when it comes to their pattern design 1. Big Dots (Rough Polishing ): Advantages: Rapid Material Removal: Big dots are designed for quick surface removal. They contain larger Diamond particles, making them highly effective for removing material rapidly. Suitable for Coarser Grits: Big dots are often used with coarser grits where high material removal rates are required. Efficient for Rough grinding : These patterns excel in rough grinding applications where you need to level or flatten a surface quickly. 2. Medium Dots (Strong Cutting ): Advantages: Improved Material Removal Rate: Medium dots, with around 17 particles per inch, provide strong Cutting action. They enhance the surface grinding removal rate by improving coolant flow. Versatile: Medium dots strike a balance between rapid material removal and surface quality, making them suitable for various applications. Effective for Intermediate grinding : Use medium dots when you need to remove material efficiently while achieving good surface quality. 3. Small Dots (Special Coating Finish): Advantages: Fast Surface Removal: Small dots, with about 25 particles per inch, offer the fastest surface removal on very hard materials, such as thermal spraying and ceramics. Ideal for Special Coatings: These patterns are designed for achieving a specific coating finish, ensuring precise results on specialized coatings or materials. Excellent for Detail Work: Small dots can be beneficial when working on intricate details where precision is essential. 4. Arrow Patterns (Rapid Material Removal and Finishing): Advantages: Rapid Material Removal: Arrow patterns are developed for quick material removal, especially when the belt is loose or on surfaces with sharp edges. All-Directional Contact: The structure of arrow patterns ensures that the working face is in contact with the workpiece from all directions. This allows for high-level, fast, and flexible grinding without welding. Good Heat Dissipation: Arrow patterns typically provide excellent heat dissipation performance, making them suitable for applications where heat buildup is a concern. 5. Nickel Metal Bond (Various Applications): Advantages: Versatility: Nickel metal bonds come in various patterns, such as connecting arrows for discs and open-line patterns for high-performance abrasive belt grinding . They offer flexibility and can be used in a wide range of applications. Durable: Nickel metal bonds are durable and can withstand the rigors of abrasive processes. 6. Resin Bond (Fine grinding and polishing ): Advantages: Fine grinding and Polishing : Resin bond patterns are primarily used for fine grinding and polishing applications, providing a smooth and refined finish. Continuous Resin Layer: The Diamond particles in Resin bond are embedded within a continuous resin layer, ensuring precise results when working on delicate surfaces. Technical Data Sheet How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Betygsatt till 0 av 5 stjärnor. Inga omdömen ännu Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Dela dina tankar Var först med att kommentera. FAQ Q: What are Flexible Diamond Tools used for? Flexible Diamond Tools are versatile abrasive tools used for a wide range of applications, including grinding, polishing, and surface finishing on various materials such as glass, ceramics, metals, composites, and more. Q: What are the different types of Flexible Diamond Tools available? Flexible Diamond Tools include belts, discs, sheets, handpads, and strips with various configurations and grit sizes to suit different applications and equipment. Q: What are the main bonding types used in Flexible Diamond Tools? Flexible Diamond Tools are available with metal and resin bond types. Metal bonds are often used for coarser applications, while resin bonds are suitable for fine grinding and polishing. Q: How do I maintain Flexible Diamond Tools to prolong their life? Regular maintenance includes cleaning the tools to remove accumulated debris and inspecting them for wear. Proper care and maintenance can help extend the tools' service life. Q: Can these tools be used on different types of equipment? Yes, Flexible Diamond Tools can be used on a variety of equipment, including hand-held machines, stationary machines, and more. Different backing types and configurations allow for versatility in application. Q: What is the advantage of using synthetic diamonds in these tools? What is the advantage of using synthetic diamonds in these tools? Q: What are the primary applications of Flexible Diamond ? These tools find applications in various industries, including architectural and scientific glass, ceramics, composites, aerospace, transportation, and more. They are used for grinding, polishing, and surface finishing. Q: Can these tools be used for both wet and dry grinding? While these tools can be used for dry grinding, they often perform best when used with a coolant or water during wet grinding. Wet grinding helps reduce heat and friction, improving performance and extending tool life. Q: What is the recommended working speed for these tools? The recommended working speed typically ranges from 25 to 32 meters per second (m/s), with a maximum speed of 45 m/s. Higher speeds are often used for improved productivity. Q: What are the advantages of using specific patterns (e.g., big dots, medium dots, arrow patterns) on Flexible Diamond Tools? Patterns are designed for specific purposes, such as rapid material removal, strong cutting, or efficient grinding on surfaces with sharp edges. The choice of pattern depends on the application and desired results.

Home / Sintered Diamond / Metal Bonded Diamond Tools Hans Superabrasive Catalogues Sintered D iamond Wheel Sintered Diamond Core DRill Sintered Diamond Drill Bit Sintered Diamond Faceting Lap Sintered Diamond Saw Blade Thread Sinte red Core Drill HANS is a leading provider of metal bonded superabrasives that are specially designed to withstand wear and tear. Our Metal Bonded Diamond Tools are made by embedding diamonds into specific metal alloys in a way that allows them to cut through a variety of materials, including tile, glass, and sapphire. During the creation process, we carefully mix the diamonds with the Metal alloys to ensure that the tool is optimized for cutting efficiency. As the tool is used, the material that the diamonds are embedded into must wear away in the correct proportion to the diamonds themselves, allowing them to continue cutting optimally. Metal Boned and Sintered Diamond Wheel s was a Professional Grade Wheel s for Vertical Cabbing Machines,It has a Full mm deep diamond matrix exposes new cutting points as the Wheel s are used.Sintered Wheel s can be dressed to expose additional crystals for a more aggressive cut, but dressing is not always needed if you follow a "side to side" pattern when grinding to ensure even wear. Dynamic balancing at the factory ensures concentricity for smooth and quiet grinding .Generally order one grit size larger for sintered diamond tools as compared to plated or brazed parts. Metal Bonded Diamond Core Drills made with our exclusive Metal bond developed for high strength and longevity，Metal bond diamond core Drills are the finest core Drills manufactured in the world. Diamonds held in a Metal matrix bond for core drilling glass, alumina quartz, ruby yag, silicon and other hard abrasive non-metallic ceramics.Sintered diamond drill bits are heavy-duty bits designed for long life. Generally, sintered bits will have a long life of 20 to 30 or more times the life of a bonded diamond drill bit, if used properly. The heavy-duty design provides long life when drilling in very hard materials such as porcelain tile, granite and hard stones. Metal Bonded Diamond Saw Blades are the Professional will provide smooth surface finish and is designed for cutting all types of lapidary materials (precious & semi precious stones) when waste must be held to a minimum and speed of cut is essential.Diamond saw Blades incorporate diamonds into the blade edges to cut to help make fast, clean cuts through glass,Lapidary,ceramic tile, concrete, brick and other hard materials,There are many types of diamond blade, and they have many uses, including cutting stone, concrete, asphalt, bricks, coal balls, glass, and ceramics in the construction industry; cuttingsemiconductor materials in the IT industry; and cutting gemstones, including diamonds, in the gem industry. Types of Metal Bonded Diamond Tools: Metal Bonded Diamond grinding Wheel s: Specification: Diameter: Typically ranging from 4 inches (100 mm) to 12 inches (300 mm) or more. Thickness: Varies depending on the wheel 's design and intended use. Arbor Hole Size: The center hole that fits onto the spindle of a grinding machine typically ranges from 0.5 inches (12.7 mm) to 2 inches (50 mm) or more. Applications: Precision grinding and sharpening of cutting tools. Grinding ceramics, glass, and hard Metal . Surface grinding and profiling in various industries. Material removal and shaping. Metal Bonded Diamond Saw Blades : Specification: Diameter: Common sizes include 4 inches (100 mm), 7 inches (180 mm), 10 inches (250 mm), 14 inches (350 mm), and larger. Blade Thickness: Varies based on the Blades 's intended use and material to be cut. Arbor Hole Size: Similar to grinding wheel s, the hole that fits onto the saw machine's spindle can vary in size. Applications: Cutting stone, concrete, asphalt, ceramics, and glass. Precision cutting in construction and masonry. Fabrication of countertops, tiles, and monuments. Masonry and concrete cutting in the construction industry. Metal Bonded Diamond Core Drills : Specification: Diameter: Drills sizes can range from very small, such as 0.25 inches (6 mm), to several inches (100 mm) or more. Length: The length of the Drills depends on the depth of the hole required. Shank Size: The shank diameter varies and should match the chuck size of the drilling equipment. Applications: Drilling holes in hard and abrasive materials, including concrete, stone, and ceramics. Geological drilling for exploration. Construction and architectural drilling. Creating precise holes for plumbing and electrical installations. Metal Bonded Diamond grinding Discs : Specification: Diameter: Typically available in sizes similar to grinding wheels , ranging from a few inches to larger diameters. Thickness: The thickness can vary based on the design and application. Applications: grinding and smoothing surfaces, including stone, concrete, and glass. Surface preparation and leveling in construction. Material removal and profiling in various industries. Metal Bonded Diamond Burrs : Specification: Burs Diameter: The diameter of diamond Burs can range from a few millimeters to several centimeters, depending on the specific type and application. Length: The length of the Burs depends on the design and intended use, with lengths ranging from a few centimeters to several centimeters. Applications: Precision grinding , shaping, and carving in various materials. Engraving, deburring, and chamfering. Jewelry making, woodworking, and Metal working applications. Performance Metal-bonded diamond tools are widely used in various industries for cutting, grinding, and shaping hard and abrasive materials. Their performance is characterized by several key factors that make them suitable for specific applications. The performance aspects of metal-bonded diamond tools: High Hardness and Abrasion Resistance: Metal-bonded diamond tools are designed to withstand the extreme hardness and abrasiveness of materials such as concrete, stone, ceramics, and glass. The metal bond holds the diamond particles securely, ensuring they maintain their cutting or grinding edges for extended periods. Longevity: Metal-bonded diamond tools typically have a longer lifespan compared to other types of bonded diamond tools, such as resin-bonded tools. This extended lifespan reduces the frequency of tool replacement, leading to cost savings and increased productivity. Precision and Accuracy: These tools offer exceptional precision and accuracy in cutting and grinding tasks. They can achieve tight tolerances and fine surface finishes, making them suitable for applications where precision is critical. High Material Removal Rate: Metal-bonded diamond tools are known for their high material removal rates, making them efficient in removing large volumes of material quickly. This is especially important in applications like concrete grinding and stone cutting. Versatility: Metal-bonded diamond tools are versatile and can be used on a wide range of materials, including concrete, granite, marble, ceramics, and even some metals. They are suitable for various industries, including construction, stone fabrication, aerospace, and automotive. Heat Resistance: The metal bond provides good heat resistance, allowing the tools to operate at high speeds without overheating. This is essential for preventing tool wear and maintaining cutting or grinding performance. Reduced Clogging: Metal-bonded tools are less prone to clogging compared to resin-bonded counterparts, particularly when working with materials like concrete. This feature ensures continuous and efficient material removal. Consistency: Metal-bonded diamond tools deliver consistent performance throughout their lifespan. This consistency is essential for achieving uniform results in manufacturing and construction applications. Enhanced Productivity: Due to their high material removal rates and longevity, metal-bonded diamond tools contribute to increased productivity, reduced downtime, and lower labor costs. Variety of Shapes and Sizes: These tools are available in various shapes and sizes, including grinding wheels, saw blades, core drills, and more. This versatility allows users to select the right tool for their specific application. Environmental Considerations: Metal-bonded diamond tools are generally considered environmentally friendly because they produce minimal waste during operation and do not release harmful substances into the environment. Application Metal-bonded diamond tools find a wide range of applications across various industries due to their exceptional hardness and abrasion resistance. These tools are designed to cut, grind, and shape hard and abrasive materials.Applications for metal-bonded diamond tools: Stone Cutting and Profiling: Metal-bonded diamond saw blades are extensively used in the stone industry for cutting and shaping natural and engineered stones such as granite, marble, quartz, and slate. They are employed in the fabrication of countertops, tiles, monuments, and sculptures. Concrete Grinding and Polishing: Diamond grinding discs with metal bonds are essential in the construction and concrete polishing industries. They are used to grind and polish concrete floors, producing a smooth and glossy finish. Metal-bonded tools can also remove coatings and adhesives from concrete surfaces. Glass and Ceramic Processing: Diamond wheels and drill bits with metal bonds are employed for precision cutting, drilling, and profiling of glass and ceramic materials. These tools are used in the production of glass panels, mirrors, tiles, and electronic components. Stone Quarrying: Metal-bonded diamond wire saws are used in stone quarrying operations to extract large stone blocks. They offer high cutting efficiency and minimize waste during the extraction process. Aerospace Industry: Diamond tools with metal bonds are used to machine and shape hard and abrasive materials in the aerospace sector. This includes cutting and drilling operations on composite materials, ceramics, and advanced alloys. Metalworking: Metal-bonded diamond grinding wheels are used for precision grinding and sharpening of hard metals, carbide tools, and high-speed steel. They are common in the manufacturing of cutting tools and precision parts. Electronic and Semiconductor Industry: Diamond blades and drills with metal bonds are used to cut and shape silicon wafers and other semiconductor materials with precision. These tools play a crucial role in semiconductor device fabrication. Automotive Industry: Metal-bonded diamond tools are used for machining and profiling hard and abrasive materials in the automotive sector. This includes applications such as grinding engine components and cutting glass. Oil and Gas Drilling: Diamond drill bits with metal bonds are employed in the oil and gas industry for drilling through hard rock formations during exploration and drilling operations. Jewelry and Gem Cutting: Metal-bonded diamond saw blades and wheels are used for cutting, shaping, and faceting precious gemstones and jewelry materials like diamonds, sapphires, and rubies. Construction and Masonry: Diamond blades with metal bonds are used in construction and masonry applications for cutting concrete, asphalt, bricks, and other building materials. Woodworking: In some specialized applications, metal-bonded diamond tools are used for cutting and shaping wood, especially when the wood contains embedded abrasive materials or is mixed with resin. Art and Sculpture: Metal-bonded diamond tools are employed by artists and sculptors for creating intricate sculptures and artworks from hard and abrasive materials. Diamension The dimensions of metal-bonded diamond tools, such as grinding wheels, saw blades, core drills, grinding discs, and burrs, can vary widely depending on the specific application and manufacturer. These tools are available in various sizes and shapes to suit different cutting and grinding requirements. Here are some typical dimensions for each type of tool: Metal Bonded Diamond Grinding Wheels: Diameter: Typically ranging from 4 inches (100 mm) to 12 inches (300 mm) or more. Thickness: Varies depending on the wheel's design and intended use. Arbor Hole Size: The center hole that fits onto the spindle of a grinding machine typically ranges from 0.5 inches (12.7 mm) to 2 inches (50 mm) or more. Metal Bonded Diamond Saw Blades: Diameter: Common sizes include 4 inches (100 mm), 7 inches (180 mm), 10 inches (250 mm), 14 inches (350 mm), and larger. Blade Thickness: Varies based on the blade's intended use and material to be cut. Arbor Hole Size: Similar to grinding wheels, the hole that fits onto the saw machine's spindle can vary in size. Metal Bonded Diamond Core Drills: Diameter: Core drill sizes can range from very small, such as 0.25 inches (6 mm), to several inches (100 mm) or more. Length: The length of the core drill depends on the depth of the hole required. Shank Size: The shank diameter varies and should match the chuck size of the drilling equipment. Metal Bonded Diamond Grinding Discs: Diameter: Typically available in sizes similar to grinding wheels, ranging from a few inches to larger diameters. Thickness: The thickness can vary based on the design and application. Metal Bonded Diamond Burrs: Bur Diameter: The diameter of diamond burrs can range from a few millimeters to several centimeters, depending on the specific type and application. Length: The length of the burr depends on the design and intended use, with lengths ranging from a few centimeters to several centimeters. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Betygsatt till 0 av 5 stjärnor. Inga omdömen ännu Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Dela dina tankar Var först med att kommentera. FAQ Q: How do you use a diamond pad? A diamond hand pad is a handheld abrasive tool with a flexible surface coated with diamond particles. It is used for grinding, smoothing, and polishing various materials, including stone, concrete, glass, and metal. Q: How do I choose the right grit size for my project? Select the grit size based on the initial condition of your workpiece and the desired level of surface finish. Coarse grits are suitable for rough grinding, while finer grits are used for smoothing and polishing. Q: What safety precautions should I take when using diamond hand pads? Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles. Q: How do I maintain and clean my diamond hand pad? After use, rinse the diamond hand pad with clean water to remove debris and residues. Gently pat it dry or allow it to air dry. Proper maintenance can prolong the pad's lifespan. Q: What are some common applications for diamond hand pads? Wear safety goggles, a dust mask, and gloves to protect yourself from dust and debris. Additionally, work in a well-ventilated area or wear a respirator if working with fine dust particles. Q: What are the common grit sizes for diamond hand pads? Diamond hand pads come in a range of grit sizes, from coarse (e.g., 50 grit) to fine (e.g., 3000 grit). The choice of grit depends on the specific task, with coarser grits used for material removal and finer grits for polishing. Q: Do I need to use water or lubricant with a diamond hand pad? Yes, using water or a specific lubricant is often necessary. It helps keep the surface cool, prevents overheating, and improves the effectiveness of the diamond particles in grinding and polishing. Some materials require dry grinding, so it's essential to check the manufacturer's recommendations. Q: Can I use a diamond hand pad for dry grinding and wet grinding? The suitability of a diamond hand pad for dry or wet grinding depends on the material and the pad itself. Some diamond hand pads are designed for wet use, while others are suitable for dry grinding. Check the manufacturer's specifications for guidance. Q: Can diamond hand pads be used on curved or irregular surfaces? Yes, diamond hand pads are versatile and can be used on flat, curved, or irregular surfaces. Their flexibility allows for contouring and shaping of various workpieces. Q: Can I achieve a high-polish finish with a diamond hand pad? Yes, with the right technique and progression through finer grits, you can achieve a high-polish finish on various materials using diamond hand pads. The finest grits are typically used for the polishing stage.

/ Product Line / Products Line Your Source for Precision Grinding, Polishing, and Conditioning Solutions Hans Superabrasive Catalogues At our company, we take pride in offering a comprehensive range of top-quality grinding, polishing, and conditioning products to meet the diverse needs of our customers across various industries. We understand that every customer has different requirements, which is why we continuously replenish our inventories to ensure that we can provide the right size and quantity of products to meet their specific needs. Our extensive selection of grinding wheels and diamond tools is suitable for a wide range of materials, including metals, ceramics, glass, and composites. We also offer diamond belts , handpads , polishing pads , and media that are designed to deliver exceptional results and meet the highest standards of quality. Our commitment to technical excellence is reflected in the quality of our products. Our team of experts uses state-of-the-art technology and advanced manufacturing techniques to craft products that perform better and last longer. Our customers can rest assured that they are investing in cost-effective, high-quality products that will deliver long-term value. In addition to our comprehensive range of products, we also offer exceptional customer service and technical support. Our team of experts is always on hand to provide guidance and advice on the best products and techniques to use for specific applications. At our company, we are dedicated to providing our customers with the best possible products and services. Whether you are in the aerospace, automotive, medical, or any other industry, we have the right products to meet your needs and exceed your expectations. At our company, we take immense pride in offering a comprehensive array of top-tier grinding, polishing, and conditioning products that cater to the distinct requirements of our diverse clientele spanning various industries. We recognize that every customer possesses unique demands, and thus, we diligently replenish our inventories to ensure a seamless supply of products that precisely match their specific needs. Our Extensive Product Portfolio: Elevating Your Precision Work Our vast collection of grinding wheels and diamond tools stands as a testament to our commitment to versatile excellence. These tools are meticulously designed to address an array of materials, from metals and ceramics to glass and composites. Whether you're working on intricate projects or heavy-duty applications, our products ensure impeccable results. Furthermore, our catalog boasts diamond belts, handpads, polishing pads, and media – all engineered to consistently achieve remarkable outcomes that meet and surpass the most stringent quality benchmarks. Technical Excellence at the Core: Unwavering Quality Assurance The essence of our dedication to excellence lies in the caliber of our products. A team of seasoned experts employs cutting-edge technology and advanced manufacturing methodologies to create products that stand out in terms of performance and longevity. We're committed to ensuring that our customers invest in cost-effective solutions that not only meet immediate demands but also offer enduring value over time. Unparalleled Customer Service and Support: Your Success, Our Priority Beyond our extensive product range, our unwavering focus on customer service sets us apart. Our team of experts is readily available to offer unparalleled guidance and advice, helping you choose the ideal products and techniques for your specific applications. Whether it's aerospace, automotive, medical, or any other sector, our commitment to your success remains unwavering. Our Pledge: Elevating Your Expectations At our company, our core mission is to deliver the finest products and services to our esteemed customers. Regardless of your industry, whether you're in aerospace, automotive, medical, or beyond, our offerings are meticulously tailored to meet your exacting needs and surpass your highest expectations. We're not just a provider; we're your partner on the journey to precision and excellence. Useage Diamond tools, including sintered diamond tools, electroplated diamond tools, resin diamond tools, and CBN abrasive tools, have specific usages based on their properties and characteristics. Here's a breakdown of their typical usages: Sintered Diamond Tools: Cutting and Drilling Hard Materials: Sintered diamond saw blades and core drills are primarily used for cutting and drilling through hard materials such as granite, marble, concrete, and ceramics in construction and stone processing industries. Grinding and Shaping: Sintered diamond grinding wheels and laps are used for precision grinding and shaping of materials like gemstones, glass, and hard metals. Metal Bonded Wheels: These are used for high-precision grinding tasks in industries that require machining of hard metals and ceramics. Electroplated Diamond Tools: Glass and Ceramic Cutting: Electroplated diamond blades and drills are ideal for precise cutting and drilling of brittle materials like glass, ceramics, and porcelain. Jewelry Making: Jewelers use electroplated diamond tools for shaping and cutting gemstones with precision. Engraving and Carving: They are used for engraving intricate designs on various materials. Dental and Medical Instruments: Electroplated diamond burs and drills are employed in the manufacturing of dental and medical instruments due to their precision. Resin Diamond Tools: Polishing and Finishing: Resin diamond polishing pads and discs are extensively used for polishing and finishing natural and engineered stone surfaces. Concrete Polishing: In the construction industry, resin diamond tools are employed for concrete polishing to achieve a high-gloss finish. Optical Lens Manufacturing: Resin diamond wheels are used for precision grinding and shaping of optical lenses. Woodworking: Resin diamond and CBN grinding wheels find applications in sharpening and grinding woodworking tools. CBN (Cubic Boron Nitride) Abrasive Tools: Metal Machining: CBN grinding wheels and inserts are used for precision machining of hardened steel, cast iron, and superalloys in industries like automotive and aerospace. Bearings Manufacturing: CBN tools are essential for precision grinding of bearing components. Tool and Cutter Grinding: CBN wheels are used for sharpening and reshaping cutting tools in metalworking. Drilling and Boring: CBN core drills are employed for drilling holes in hard materials, including metals. Application Diamond tools, including sintered diamond tools, electroplated diamond tools, resin diamond tools, and CBN abrasive tools, have a wide range of applications across various industries. Here are some common applications for each type of diamond tool: Sintered Diamond Tools: Stone and Concrete Cutting: Sintered diamond saw blades and core drills are used for cutting and drilling hard materials like granite, marble, and concrete. Gemstone Processing: Sintered diamond laps and grinding wheels are employed in the cutting, shaping, and polishing of gemstones. Metal Bonded Wheels: These tools are used for precision grinding and shaping of hard metals and ceramics. Glass and Ceramic Processing: Sintered diamond tools are used for cutting, drilling, and shaping glass, ceramics, and porcelain. Construction and Masonry: They are used in construction for cutting and shaping materials like tiles and bricks. Electroplated Diamond Tools: Glass and Ceramic Cutting: Electroplated diamond blades and drills are suitable for precise cutting and drilling of glass, ceramics, and fragile materials. Jewelry Making: Jewelry artisans use electroplated diamond tools for precision cutting and shaping of gemstones. Engraving and Carving: These tools are used in engraving and carving intricate designs on various materials. Dental and Medical Instruments: Electroplated diamond burs and drills are used in the manufacturing of dental and medical instruments. Resin Diamond Tools: Polishing and Finishing: Resin diamond polishing pads and discs are widely used in the polishing and finishing of natural and engineered stone surfaces. Concrete Polishing: In the construction industry, resin diamond tools are used for concrete polishing to achieve a high-gloss finish. Optical Lens Manufacturing: Resin diamond wheels are used for precision grinding and shaping of optical lenses. Woodworking: Resin diamond and CBN grinding wheels find applications in sharpening and grinding woodworking tools. CBN (Cubic Boron Nitride) Abrasive Tools: Metal Machining: CBN grinding wheels and inserts are used for precision machining of hardened steel, cast iron, and superalloys. Automotive Industry: CBN tools are used for grinding and machining engine components like crankshafts and camshafts. Bearings Manufacturing: CBN abrasive tools are essential for precision grinding of bearing components. Tool and Cutter Grinding: CBN wheels are used for sharpening and reshaping cutting tools. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Skriv en kommentar Skriv en kommentar Share Your Thoughts Be the first to write a comment.

CBN Abrasive Tool CBN abrasive products cover a wide range, from sandpaper sheets to grinding wheels and sanding belts. The common factor is that they all harness the power of Cubic Boron Nitride for abrasive purposes. CBN abrasive sandpaper sheets are great for precision sanding, often used in applications where traditional abrasives fall short. They excel in grinding hard materials without losing their edge. CBN abrasive wheels are like the heavy-duty champions of the grinding world. Whether you're sharpening tools or shaping metal, these wheels can handle the toughest jobs with precision and efficiency. Sanding belts with CBN abrasives are designed for power sanders. They provide consistent and reliable performance, making them ideal for tasks like stock removal and finishing on hard materials. CBN Abrasive Belt CBN Sandpaper CBN Grinding Wheel Home / CBN Products / Hans Superabrasive Catalogues Performance Hard Material Machining: CBN abrasives excel in machining hard materials like hardened steels, cast irons, and superalloys. High Temperature Stability: They maintain their hardness and cutting ability even at high temperatures, making them suitable for applications involving heat generation. Longevity: CBN abrasives have a longer lifespan compared to conventional abrasives, reducing the frequency of tool changes and downtime. Application Tool Sharpening: Used for sharpening cutting tools such as drills, turning tools, and milling cutters. Grinding Hardened Steel: Ideal for precision grinding of hardened steel components in industries like automotive and aerospace. Surface Grinding: Commonly employed in surface grinding applications where high precision and durability are crucial. Bearings Manufacturing: CBN abrasives play a vital role in the production of high-precision bearings. Tool and Die Making: Applied in the production of molds, dies, and other tooling requiring precision and wear resistance. Diamension CBN abrasive products come in a range of grit sizes, allowing for different levels of material removal and surface finish. The grit size typically ranges from fine to coarse, similar to traditional abrasive products. Fine grit sizes are suitable for finishing and polishing, while coarser grits are effective for material removal and shaping. It's important to choose the appropriate grit size based on the specific requirements of your application. Finer grits provide smoother finishes, while coarser grits are more aggressive in material removal. Keep in mind that the optimal grit size may vary depending on the material being machined and the desired outcome. If you have a specific application in mind, I can provide more tailored information! How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Valutazione 0 stelle su 5. Non ci sono ancora valutazioni Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Condividi i tuoi pensieri Scrivi il primo commento. FAQ Q: Is CBN harder than diamond? One of the greatest advantages to using CBN is that it maintains its hardness at room temperature and over a wide variety of temperature ranges. CBN is the second hardest material after synthetic diamond. Q: How long does a CBN grinding wheel last? Life span of your CBN wheel depends on the sharpening pressure and workload. The CBN layer does wear over years of use, and if a seller tells you that his CBN wheel will last for your lifetime, it is puffery. Coarse CBN wheels that take the brunt of grinding load, wear sooner. Q: What is the difference between CBN and diamond stones? Both types of sharpening stones, CBN and diamond stones, will make a knife perfectly edged after sharpening. However, CBN stones, unlike diamond ones, work faster. With the same grain size in the stone, the scratches left by CBN stones are less jagged compared to diamond stones. Q: Which is better CBN or diamond sharpening stones? CBN is softer, sharpening with CBN stone is more delicate (due to the form of crystal), but claimed as less productive than with diamond. Q: Why is CBN preferred over diamond? Of the two, diamond is considerably harder at room temperature, (knoop hardness around 7,500 versus the 4,500 of CBN,) but CBN has better thermal and chemical stability, remaining inert at temperatures up to 1,000 oC, versus the 800 oC at which diamond begins to degrade. Q: What is the difference between CBN and diamond wheel? Diamonds are better for grinding more delicate items like glass, quartz, and ceramics. CBN doesn't chemically react with iron. This lack of reaction allows CBN to remove more material and last longer than diamonds when grinding most hard metals.

Home / Diamond Wire Loop / Endless Diamond Wire Loop Saw Diamond Wire Loop The Diamond Wire Loop Saw , also referred to as a Diamond Cutting Wire Loop , is a versatile cutting tool with widespread applications in the cutting of hard and brittle materials. These materials include sapphire, special ceramic materials, marble, tires, rubber, stone, monocrystalline silicon, and polycrystalline silicon. This cutting tool features diamond crystals securely adhered to the surface of a steel wire. During operation, the wire Loop saw moves in a unidirectional manner at speeds ranging from 30 to 60 meters per second. The diamond-coated wire exhibits exceptional tensile strength and strong grain bonding, ensuring the superior quality of both the diamond Loop wire and the diamond grains themselves. Diamond Wire Loop saw excel in precision cutting tasks and find applications in diverse industries, including the manufacturing of semiconductors and solar cells. The market for diamond wires is experiencing rapid growth due to several key advantages, including flexibility, high cutting speed, and precision. HANS offers a range of high-quality flexible CBN and diamond wire products accompanied by dedicated support services tailored to the unique needs of businesses. Regardless of your specific requirements, HANS is committed to providing immediate and long-term solutions. ​Tensile Strength (N): 0.60 mm diameter wire has a tensile strength of 100 N. 0.80 mm diameter wire has a tensile strength of 110 N. 2.00 mm diameter wire has a tensile strength of 200 N. 2.50 mm diameter wire has a tensile strength of 300 N. These specifications can be used to select the appropriate Loop wire for specific cutting or wire saw applications based on the material being cut and the desired cutting characteristics. Performance The performance of Diamond Wire Loop s is characterized by several key factors that make them highly effective tools for cutting hard and brittle materials,Wide Range of Diameters and Grits: Diamond Wire Loop s come in various diameters and grit sizes, allowing users to select the most suitable tool for their specific cutting requirements.: Stone and Marble Cutting : Diamond wire Loop s are extensively used in the stone and marble industry to cut and shape natural and engineered stone materials like granite, marble, and limestone. They are used for producing slabs, tiles, countertops, sculptures, and architectural elements. Semiconductor Wafer Slicing : In the semiconductor manufacturing industry, Diamond wire Loop s are employed to slice silicon wafers into thin, precise sections. This is a critical step in the production of semiconductor devices such as integrated circuits and microchips. Solar Cell Manufacturing : Diamond wire Loop s are used in the solar cell industry to cut silicon ingots into thin wafers that are further processed into solar cells. These Loop s help maximize the yield of high-quality solar cells. Metal Cutting : While Diamond wire loops are primarily associated with cutting hard and brittle materials, they can also be used in specialized applications for cutting certain hard metals, alloys, and composites. Construction and Demolition : Diamond wire Loop s can be employed in the construction industry for cutting and dismantling reinforced concrete structures, making controlled cuts in bridges, buildings, and other infrastructure projects. Aerospace: In aerospace engineering, Diamond wire loops may be used for precise cutting of aerospace materials, including composites, titanium alloys, and advanced structural materials. Renewable Energy: Diamond wire loops are utilized in the production of wind turbine blades and other components, as well as in the recycling of materials used in renewable energy technologies. Scientific Research: In scientific laboratories and research facilities, Diamond wire loops may be used for sample preparation, material sectioning, and cutting experiments involving various materials. Jewelry Making : On a smaller scale, Diamond wire loops can be used by jewelers to cut and shape gemstones and hard metals for jewelry production. Automotive and Aerospace Prototyping: Diamond wire loops are used in the rapid prototyping of parts and components in the automotive and aerospace industries, where precision and quality are critical. Feature Diamond Wire Loop s, also known as Diamond Cutting Wire Loop s, are specialized cutting tools that offer several distinctive features, making them valuable in various industrial applications: Diamond-Coated Wire: The wire in Diamond Wire Loop s is coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, providing exceptional cutting capabilities and wear resistance. High Precision Cutting: Diamond Wire Loop s are known for their precision cutting abilities. They can cut through hard and brittle materials with accuracy, resulting in clean and smooth edges, making them ideal for applications requiring tight tolerances. Minimized Material Loss: These cutting tools are designed to minimize material wastage. The narrow kerf width of the wire Loop ensures that very little material is removed during cutting, making them efficient and cost-effective. Versatility: Diamond Wire Loop s are versatile and can be used for a wide range of materials, including sapphire, ceramics, stone, rubber, glass, monocrystalline and polycrystalline silicon, and more. Low Heat Generation: Due to their efficient cutting mechanism, Diamond Wire Loop s generate minimal heat during the cutting process. This feature helps prevent material damage or distortion due to excessive heat. Longevity: Diamond-coated wires have a longer lifespan compared to traditional abrasive cutting tools, which can wear out quickly. This durability results in cost savings over time. Clean and Burr-Free Cuts: Diamond Wire Loop s produce clean and burr-free cuts, reducing the need for additional finishing processes and ensuring high-quality end products. Suitable for Complex Shapes: They are ideal for cutting complex shapes and profiles in hard materials, allowing for intricate designs and precise detailing. Minimal Vibration: Diamond Wire Loop s typically generate less vibration during cutting compared to other cutting methods, contributing to enhanced cutting accuracy and reduced operator fatigue. Environmental Friendliness: Their efficiency and reduced material wastage contribute to environmental sustainability, as they help minimize material consumption and waste generation. Various Diameters and Grits: Diamond Wire Loop s come in different diameters and grit sizes, allowing users to select the most suitable tool for their specific cutting needs. Broad Industry Applications: They find applications in industries such as stone processing, semiconductor manufacturing, automotive, aerospace, renewable energy, and art and sculpture due to their versatility and precision. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire Loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Kommentarer Rated 0 out of 5 stars. No ratings yet Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Share Your Thoughts Be the first to write a comment. FAQ Q: How long does diamond wire last? The lifespan of an endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use. Q: Can diamond wire cut steel? Steel. Recently, diamond wires have proven well for working on steel cuts, for example for the cutting and recycling of massive steel pipes or steel storage cylinders. Q: How do you use diamond wire? The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel. This method can produce a lot of heat and needs cooling so it can be used. Q: What is the diamond wire method of cutting? Cutting Process: The diamond wire is tensioned and guided along the desired cutting path. The diamond beads or segments on the wire contain industrial-grade diamonds, which are extremely hard and capable of cutting through hard materials like concrete.

Home / Diamond Wire Loop / Properties / Diamond Wire Loop Saw Properties Diamond wire loop saws are highly efficient cutting tools that can achieve fast cutting speeds of up to 60m/s. They possess self-strong cutting ability and can deliver high precision cuts with minimal thickness variation. Compared to other diamond cutting tools, loop diamond wire s are flexible tools that can be used for both straight line and curved surface cutting. They are not limited by the shape of the object's surface and can be used for large area cutting with simple workplace requirements. The use of diamond wire saw s is also environmentally friendly as it improves resource utilization and reduces pollution. As a result of these advantages, the market share of diamond wire s is increasing rapidly, and their scope of application is expanding. Diamond wire loop products are becoming more popular due to their high efficiency and versatility, making them a preferred choice for many industries. They are ideal for cutting various materials, including glass, ceramics, and metals, and are widely used in the construction, mining, and manufacturing industries. Furthermore, diamond wire loop saw s are easy to use and require minimal maintenance, making them a cost-effective cutting solution. Their one-way cutting ability ensures that they deliver precise cuts without any damage to the material being cut. Additionally, diamond wire loop products are durable and long-lasting, which translates to reduced replacement costs and increased productivity. In summary, diamond wire loop saw s are versatile, efficient, and environmentally friendly cutting tools that offer a range of benefits. Their flexibility and precision make them ideal for cutting various materials, and they are widely used in different industries. The increasing market share and expanding scope of application of diamond wires are a testament to their effectiveness and reliability. Compared with other diamond cutting tools, the Loop diamond wire is a flexible tool: 1）Not only can be used for straight line cutting, but also curved surface cutting; 2）Not subject to the shape of the surface of the object; 3）The workplace requires simply, but large area cutting can be carried on; 4）The use of diamond wire saw can improve resource utilization and reduce environmental pollution. Due to the above advantages, the market shares of diamond wire s are getting bigger and bigger, and the scope of application is getting wider and wider. Properties and Benefits: High Cutting Speed: Diamond wire loop saw s can achieve cutting speeds of up to 60 meters per second, allowing for rapid material removal and increased productivity. Self-Strong Cutting Ability: These tools exhibit strong cutting performance, ensuring efficient and effective cutting of various materials. High Precision Cuts: Diamond wire loop saw s can deliver precise cuts with minimal thickness variation, making them suitable for applications where accuracy is crucial. Versatility: They can be used for both straight-line and curved surface cutting, making them adaptable to a wide range of cutting requirements. Shape Independence: Diamond wire loop saw s are not limited by the shape of the object's surface, allowing for cutting of irregularly shaped materials and complex profiles. Simple Workplace Requirements: They can be used with straightforward workplace setups, making them accessible for various industries. Environmental Friendliness: The use of diamond wire saw s can improve resource utilization and reduce pollution, contributing to environmentally friendly cutting processes. Expanding Scope of Application: Diamond wire loop products are becoming increasingly popular and find applications in construction, mining, manufacturing, and other industries. Material Compatibility: They are ideal for cutting various materials, including glass, ceramics, metals, and more, enhancing their versatility. Ease of Use and Low Maintenance: Diamond wire loop saw s are user-friendly and require minimal maintenance, reducing operational costs. One-Way Cutting: Their one-way cutting ability ensures precise cuts without damaging the material, ensuring high-quality results. Durability: Diamond wire loop products are durable and long-lasting, leading to reduced replacement costs and increased overall productivity. In summary, diamond wire loop saw s offer a comprehensive solution for efficient and precise cutting across a wide range of industries. Their flexibility, environmental benefits, and cost-effectiveness make them a preferred choice for many cutting applications, and their market share continues to grow as their scope of application expands. How to Buy Request an Equipment Quote Ready to buy stuff from Flexible,Request a quote now. Request a Quote Become a Delare Becoming a Flexbile Authorized Dealer Joining Flexbile team Shop Browse Parts and equpments on our store Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Shop Now Reviews comments debug Kommentarer Оценка: 0 из 5 звезд. Еще нет оценок Lägg till ett betyg* Skriv en kommentar Skriv en kommentar Поделитесь своим мнением Добавьте первый комментарий.