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Performance
Electroplated diamond abrasive tools are a type of cutting, polishing and grinding tool in which diamond particles are adhered to the tool's surface using an electroplating process. These tools are known for their precision and efficiency in cutting, polishing, grinding, and shaping various materials.
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Diamond Grinding Wheels: These are electroplated wheels with a diamond abrasive coating on the wheel's surface. They are used for precision grinding applications, including sharpening tools, grinding ceramics, glass, and hard metals.
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Diamond Grinding Burrs: Diamond-coated burrs come in various shapes, such as cylindrical, conical, and spherical, and are used in rotary tools for detailed grinding, shaping , and engraving tasks on hard materials.
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Diamond Grinding Discs: These are flat, round discs with a diamond-coated surface. They are used for grinding and smoothing surfaces, including stone, concrete, and glass.
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Diamond Mounted Points: These are small, cylindrical tools with a diamond-coated tip. They are used for precise grinding and shaping in tight or hard-to-reach areas.
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Diamond Files: Diamond-coated files are used for precision filing and shaping tasks. They come in various shapes and sizes to suit different applications.
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Diamond Cutting Blades: Electroplated diamond cutting blades are used for cutting materials such as glass, ceramics, porcelain, and hard metals. They are available in various sizes and shapes, including circular saw blades and tile-cutting blades.
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Diamond Wire Saw Beads: Diamond-coated wire saw beads are used in wire saw machines for cutting large and thick materials, including stone, marble, and concrete. They offer high precision and can cut through thick sections.
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Diamond Dressing Tools: These tools are used for truing, shaping , and dressing grinding wheels to maintain their profile and sharpness. They are essential for precision grinding applications.
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Diamond Lapping Plates: These flat plates have a diamond-coated surface and are used for lapping and polishing hard materials to achieve a high-quality surface finish.
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Diamond Engraving Tools: Diamond-coated engraving tools are used for engraving and marking hard materials like glass, ceramics, and metals with fine detail and precision.
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Diamond Core Drills: Electroplated diamond core drills are used for drilling holes in hard materials, including glass, ceramics, and stone.
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Diamond Cup Wheels: These are cup-shaped grinding wheels with a diamond-coated rim. They are used for surface grinding and profiling tasks on materials like concrete and stone.
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Diamond Cutoff Wheels: These wheels are designed for cutting applications, often in precision machining, where clean and precise cuts are required in materials like ceramics and glass.
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Diamond Flat Lap Disc: Employed for flat grinding and polishing of gemstones, glass, ceramics, providing a smooth and uniform surface finish.
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Diamond Grinder Heads: Attachments for glass grinders, used to shape and smooth the edges of glass pieces in stained glass and glass art projects.
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Diamond Cone: Designed for precise grinding and shaping tasks, including the carving of various materials.
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Diamond Demo: A versatile tool for a wide range of applications, including cutting, grinding, and shaping .
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Diamond Carving Wheel: Specifically designed for carving intricate patterns and designs into various materials.
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Diamond Disk with Magnetic: A specialized diamond disk equipped with a magnetic backing, providing secure and convenient attachment for specific applications.
Application
Electroplated diamond abrasive tools offer a wide range of features and capabilities that make them valuable for various applications. Here are some common features of different types of electroplated diamond abrasive tools:
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Diamond Mounted Points:
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Diamond Files:
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Precision Filing: Designed for precise filing and shaping of materials with various shapes and sizes available.
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Fine Detail Work: Suitable for fine detail work in jewelry making and toolmaking.
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Diamond Cutting Blades:
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Cutting Efficiency: Efficiently cut through glass, ceramics, porcelain, and hard metals.
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Versatile Shapes: Available in various shapes and sizes for different cutting tasks.
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Diamond Wire Saw Beads:
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Diamond Dressing Tools:
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Diamond Lapping Plates:
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Surface Finishing: Used for lapping and polishing to achieve high-quality surface finishes.
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Materials: Ideal for hard materials requiring fine surface finishes.
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Diamond Engraving Tools:
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Fine Detail Engraving: Designed for engraving and marking hard materials with intricate details.
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High Precision: Ideal for precise engraving work in jewelry and trophy making.
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Diamond Core Drills:
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Drilling Efficiency: Efficiently drill holes in hard materials like glass and ceramics.
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Versatile Sizes: Available in various sizes for different hole diameters.
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Diamond Cup Wheels:
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Surface Grinding: Effective for surface grinding and profiling on materials such as concrete and stone.
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Uniform Results: Provide a uniform and smooth finish.
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Diamond Cutoff Wheels:
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Precision Cutting: Designed for clean and precise cuts in materials like ceramics and glass.
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Essential for Accuracy: Common in precision machining applications.
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Diamond Flat Lap Disc:
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Flat Grinding and Polishing: Used for achieving smooth and uniform surface finishes on gemstones, glass, and ceramics.
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Consistent Results: Provide a consistent and high-quality finish.
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Diamond Grinder Heads:
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Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic:
Diamension
The dimensions of these diamond abrasive tools can vary depending on the specific type and application. a general overview of the typical dimensions for each category:
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Diamond Grinding Wheels:
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Diameter: Typically range from 4 inches (100 mm) to 12 inches (300 mm) or more.
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Thickness: Varies based on the wheel's intended use, with thinner wheels for precision grinding and thicker wheels for heavy-duty applications.
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Arbor Hole: The central hole through which the wheel is mounted on a grinder spindle can vary in size.
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Diamond Grinding Burrs:
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Diameter: Small burrs can be less than 1/8 inch (3 mm) in diameter, while larger ones can be several inches in diameter.
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Length: Varies depending on the shape and type of burr.
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Diamond Grinding Discs:
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Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders.
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Thickness: Typically thin for surface grinding applications.
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Diamond Mounted Points:
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Length: Varies but often around 1 to 2 inches (25 to 50 mm).
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Diameter: Typically in the range of 1/8 inch (3 mm) to 1/4 inch (6 mm).
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Diamond Files:
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Length: Varies based on the file type and purpose, ranging from a few inches to longer files for specific tasks.
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Types: Needle Files;Riffler Files;Flat Files;Half-Round Files;Round Files;Square Files;Triangle Files;Tapered Files;Slitting Files;Knife Files;Square Needle Files;Diamond-Coated Rifflers;Multi-Grit Files;Diamond Honing Files;Specialty Files;
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Diamond Cutting Blades:
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Diameter: Range from small blades for rotary tools to larger circular saw blades for cutting applications. Sizes can vary from a few inches to over a foot.
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Diamond Wire Saw Beads:
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Bead Diameter: Commonly in the range of 0.11 inches (2.8 mm) to 0.25 inches (6.4 mm) or more.
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Wire Length: Depends on the wire saw machine and its specifications.
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Diamond Dressing Tools:
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Dimensions vary widely based on the specific tool type and its intended use. Dressing tools come in various shapes and sizes.
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Diamond Lapping Plates:
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Plate Size: Varies from small plates for handheld use to larger plates used in machinery, with sizes ranging from a few inches to several feet.
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Diamond Engraving Tools:
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Tip Diameter: Typically very small, often less than 1/16 inch (1.5 mm).
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Length: Varies depending on the specific tool and application.
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Diamond Core Drills:
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Diameter: Range from small core drills for precision work to larger ones for heavy-duty drilling. Common sizes include 1/4 inch (6 mm) to several inches in diameter.
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Diamond Cup Wheels:
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Diameter: Commonly available in sizes ranging from 4 inches (100 mm) to 7 inches (180 mm) for handheld grinders.
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Diamond Cutoff Wheels:
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Diameter: Sizes vary, but common sizes for handheld rotary tools include 4 inches (100 mm) and 7 inches (180 mm).
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Diamond Flat Lap Disc:
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Diameter: Typically range from a few inches to 8 inches (200 mm) or more.
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Thickness: Varies based on the intended use.
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Diamond Grinder Heads:
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Diameter: Varies based on the specific grinder head type and design.
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Diamond Bandsaw Blade
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Diamond-Coated Edge: The blade's cutting edge is coated with industrial-grade diamond particles, which are one of the hardest materials on Earth. This ensures excellent cutting performance and longevity.
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Continuous Rim or Segmented Rim: Diamond bandsaw blades can have a continuous rim (smooth edge) for smooth cutting or a segmented rim (notched edge) for faster material removal.
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Diamond Cone, Diamond Demo, Diamond Carving Wheel, Diamond Disk with Magnetic:
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Dimensions depend on the specific tool type, shape, and intended application, but they are often small and designed for precision work.
Please note that these dimensions are general guidelines, and specific sizes and shapes may vary among manufacturers and based on the intended use of the tool. It's important to choose the right size and type of diamond abrasive tool for your specific application.
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FAQ
Q: What are the advantages of a flap wheel?
Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.
Q: What is the difference between flap wheel and grinding wheel?
Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.
Q: What is the best flap disc for grinding welds?
Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.
Q: What is a flap disc grinding wheel used for?
A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.
Q: What is the best grit for flap discs?
Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.
Q: Which grit flap disc would leave the smoothest finish on metal?
For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.
Q: What is the best flap wheel for stainless steel?
Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.
Q: Can you put a flap disc on a bench grinder?
Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.
