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Discover the Diamond Wire Loop Saw from Hans Superabrasive Tools, designed for precise, smooth, and efficient cutting of ceramics. Ideal for advanced materials, lab ceramics, and industrial ceramic applications with minimal chipping and high durability. Home / Diamond Wire Saw / Cut Ceramic / Ceramic Cut with Diamond Wire Loop Precision diamond wire saws are essential tools for cutting and shaping hard materials like ceramics. The use of ceramic cutting diamond wire loop saws has become increasingly popular due to their ability to provide precise cuts with minimal damage to the material. Continuous diamond wire, such as the 0.7mm OD diamond wire loop, is ideal for cutting ceramics. With a cutting speed of 40-70m/s and a feed speed of 30-70mm/min, this diamond wire loop saw can achieve a Ra of up to 0.5-0.7 μm. This level of precision is critical in many applications where the surface finish of the ceramic is critical. The life of the diamond wire loop saw is also an important consideration. With a lifespan of 1.6-2.1㎡, this diamond wire loop saw can handle many cutting applications before needing to be replaced. This makes it a cost-effective solution for businesses that need to cut ceramics on a regular basis. Overall, the use of ceramic cutting with continuous diamond wire loop saws is an excellent way to achieve precise cuts with minimal damage to the material. Whether you are cutting ceramics for industrial or artistic purposes, these tools can help you achieve the results you need. So, if you are looking for a reliable and efficient way to cut ceramics, consider using a precision diamond wire saw with a diamond wire loop saw . Specification: Diamond Wire Loop: Continuous, 0.35mm- 2.0mm outer diameter Cutting Speed: 40-70 meters per second Feed Speed: 30-70 millimeters per minute Surface Finish: Achieves Ra of 0.5-0.7 μm Lifespan: 1.6-2.1 square meters of cutting before replacement Application: Precision diamond wire saws are specialized tools designed for cutting and shaping hard materials, particularly ceramics. These tools find applications in various industries, including industrial manufacturing and artistic endeavors, where achieving precise cuts with minimal damage to ceramic materials is essential. Features: High Precision Cutting: Precision diamond wire saws, especially when equipped with a continuous diamond wire loop like the 0.7mm OD wire, excel in providing extremely precise cuts. They can achieve a surface finish as fine as Ra 0.5-0.7 μm. This level of precision is crucial in applications where the quality of the ceramic surface matters significantly. Efficient Cutting: With a cutting speed ranging from 40 to 70 meters per second and a feed speed of 30 to 70 millimeters per minute, these tools offer efficient and rapid cutting capabilities. This efficiency is valuable for businesses with high-volume ceramic cutting needs. Long Lifespan: The diamond wire loop saw boasts a lifespan of 1.6 to 2.1 square meters of cutting before replacement is necessary. This extended longevity makes it a cost-effective solution for businesses that require frequent ceramic cutting. Quality Assurance: Quality assurance is a fundamental aspect of precision diamond wire saws. These tools are designed and manufactured to meet the highest industry standards to ensure reliable and consistent performance. The precision achieved by these saws is a testament to their quality and precision engineering. In summary, precision diamond wire saws with continuous diamond wire loops, such as the 0.7mm OD wire, are ideal for cutting ceramics with exceptional precision, efficiency, and a long lifespan. Whether you are in the industrial sector or engaged in artistic endeavors, these tools provide the reliability and efficiency needed to achieve precise cuts while minimizing damage to ceramic materials. If you are seeking a dependable and efficient solution for ceramic cutting, consider utilizing a precision diamond wire saw equipped with a diamond wire loop saw. Performance Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature The diamond wire loop is the cutting tool in this setup. It consists of a wire with diamond particles embedded in it. The specification for the diamond wire loop includes: Diameter: Typically, diamond wire loops have diameters ranging from 100 to 300 micrometers (μm), but it can vary depending on the specific application. Diamond Grit Size: The size of the diamond particles embedded in the wire, specified in mesh or micrometers.0.35-2.5mm Wire Length: The length of the diamond wire loop needed for the particular cutting application.100mm-10000mm Tensioning System: To maintain the proper tension in the wire loop, you need a tensioning system that can be adjusted to the required tension. This helps ensure the wire loop remains stable during cutting.100N-300N Feed Mechanism: A feed mechanism is used to control the rate at which the wire loop moves through the ceramic material. It should be adjustable to accommodate various cutting speeds. Coolant System: Cutting ceramics generates heat, so a coolant system is essential to prevent overheating and maintain the integrity of the diamond wire loop. Water or specialized cutting fluids are commonly used as coolants. Workholding and Fixturing: The ceramic material being cut must be securely held in place to ensure precision and safety during the cutting process. The type of workholding or fixturing system used depends on the shape and size of the ceramic workpiece. Control System: A control system is required to manage the feed rate, tension, and other parameters of the cutting process. It may involve computer numerical control (CNC) or manual control, depending on the level of automation. Safety Features: Safety is paramount when working with diamond wire cutting systems. Emergency stop buttons, safety interlocks, and protective enclosures are often incorporated into the setup to protect operators. Monitoring and Measurement: To ensure accuracy, it's important to have monitoring and measurement systems in place. These may include sensors to measure wire tension, temperature, and other relevant parameters. Environmental Considerations: Diamond wire cutting can generate dust and waste materials. Adequate dust extraction and disposal systems should be part of the setup to maintain a clean and safe working environment. Maintenance and Consumables: Regular maintenance is necessary to keep the diamond wire loop in optimal condition. Replacement diamond wire loops and other consumables should be readily available. Power Supply: Ensure a stable power supply to run the cutting machine, as voltage fluctuations can affect the cutting precision. User Manuals and Training: Proper training and user manuals should be provided to operators to ensure safe and efficient operation. Application Diamond Wire Loops are commonly used in cutting ceramic materials due to their precision and efficiency. The application of Diamond Wire Loop cutting in ceramics includes: Tile Production: Diamond Wire Loops are used to cut ceramic tiles with precision, ensuring uniform sizes and smooth edges. This is crucial in the tile manufacturing industry to produce high-quality, aesthetically pleasing tiles. Ceramic Wafers: In the electronics industry, ceramics are used to make substrates and wafers for various applications. Diamond Wire Loop cutting is employed to cut and shape these ceramic wafers, ensuring accurate dimensions. Ceramic Pipes and Tubes: Diamond Wire Loops are used to cut ceramic pipes and tubes for applications such as plumbing, industrial machinery, and laboratory equipment. Precise cuts are essential to ensure proper fit and functionality. Ceramic Components for Electronics: Ceramics are used in electronic components such as insulators, capacitors, and resistors. Diamond Wire Loop cutting ensures precise shaping of these components for optimal performance. Ceramic Art and Sculpture: Artists and sculptors use Diamond Wire Loop cutting to shape and sculpt ceramic materials, allowing for intricate and detailed designs. Ceramic Bearings and Insulators: In industries like aerospace and automotive, ceramic bearings and insulators are used for their high-temperature resistance and durability. Diamond Wire Loop cutting helps in shaping and finishing these components. Advanced Ceramics: Diamond Wire Loops are employed in cutting advanced ceramics used in aerospace, defense, and medical applications due to their exceptional hardness and wear resistance. Ceramic Laboratory Equipment: Laboratories use ceramics for various equipment, such as crucibles and vessels. Diamond Wire Loop cutting ensures precise manufacturing of these laboratory ceramics. Ceramic Grinding Wheels: In the manufacturing of ceramic grinding wheels used for precision grinding, Diamond Wire Loop cutting is used to shape and size the wheels accurately. Ceramic Insulation Materials: In the construction and industrial sectors, ceramic materials are used for insulation. Diamond Wire Loop cutting helps cut and shape these materials for installation. Diamond Wire Loop cutting is favored for ceramics due to its ability to achieve clean, precise cuts with minimal material loss and excellent surface finishes. It is essential in industries where ceramic materials are used for their unique properties and where precision is critical for the performance and quality of the end products. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

High-performance diamond wheels for sharpening carbide, HSS, and ceramic tools. Achieve precise edges and smooth finishes with superior durability. Home / Plated Diamond / Diamond Wheel Sharpening / Diamond Wheel Sharpening Stone Diamond wheel Sharpening coarse is designed to provide effective sharpening and rapid repair of a dull or damaged edge. The diamond wheel has a grit size of 360 for fast steel removal and is particularly useful for tool shaping. With this diamond wheel, you can sharpen nearly any type of material, including steel, ceramic and carbide. DF-200 Diamond Wheel fine fits Tormek T-4 Original, Tormek T-4 Bushcraft, Tormek T-3 and earlier models with a 200 mm diameter grinding wheel. All of Tormek's Diamond Grinding Wheels have exceptional durability with a constant removal rate and shape, which means that they always stay round and flat with a full-size diameter. Users who often sharpen the same tool benefit greatly from this, as it simplifies both setting and grinding.diamond wheel s sharpening to our users in three different grades; coarse, fine and extra fine. Diamond is the world’s hardest material and functions optimally with our machine’s low wheel rotation speed. Diamond Wheel Coarse:The coarse grinding wheel for efficient grinding. Rapidly repairs a dull or damaged edge. Grit 360. Diamond Wheel Fine:The ultimate all round wheel combining efficient steel removal with smooth surface finish. Grit 600. Diamond Wheel Extra Fine:Leaves an extra fine finish and is especially suitable for sharpening carving tools and knives when the need for steel removal is minimal. Grit 1200. Key Characteristics: Diamond Abrasive: The sharpening wheel features a coarse-grit diamond abrasive surface. Diamond abrasives are known for their exceptional hardness and durability, making them highly effective for sharpening various materials, including metal, carbide, and ceramic. Effective Sharpening : The coarse grit is specifically designed for rapid material removal, making it ideal for sharpening and repairing blades with dull or damaged edges. Versatility: Diamond Wheel sharpeners can be used for sharpening a wide range of cutting tools, including knives, chisels, scissors, woodworking tools, and more. Ease of Use: They are typically used with a compatible sharpening machine or tool, allowing for precise and controlled sharpening . Longevity: Diamond abrasives have a long lifespan and do not require frequent replacement, ensuring extended usability. Uses: Knife sharpening : Diamond Wheel sharpeners are commonly used by chefs, butchers, and home cooks to sharpen kitchen knives. The coarse grit quickly restores the knife's cutting edge. Woodworking Tools: Woodworkers use diamond wheel sharpeners to sharpen chisels, plane irons, and other woodworking tools. The coarse grit efficiently removes material and reshapes the cutting edge. Scissor sharpening : Professional sharpeners use diamond wheel sharpeners to sharpen scissors used in sewing, fabric cutting, and hairdressing. Metalworking Tools: Machinists and metalworkers use Diamond Wheel sharpeners to sharpen cutting tools used in metalworking processes. Lawn and Garden Tools: Gardeners and landscapers can use these sharpeners to restore the edges of gardening tools like pruners, shears, and hedge trimmers. Industrial Applications: Diamond Wheel sharpeners are also used in various industrial settings for sharpening and maintaining cutting tools and equipment. When using a Diamond Wheel sharpening Coarse, it's essential to follow manufacturer guidelines and safety precautions. Proper technique and care can help achieve sharp, precise, and durable edges on cutting tools. Additionally, after using the coarse wheel for rapid material removal, a finer grit wheel or honing step may be necessary to achieve a polished and razor-sharp edge. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Commonly, the sapphire cutting using the fine diamond wire (not loop), reciprocating movement, and the speed is very low. Such as 0.3mm wire diameter, cutting 2-3 inches sapphire, need 3-4 hours. Home / Diamond Wire Saw / Cut Sapphire / Precision Diamond Wire Loop Cut Sapphire Precision Diamond Wire Loop for Cutting Sapphire is a highly efficient and effective method for sapphire cutting. Unlike the traditional method of using fine diamond wire (not loop) with reciprocating movement and low speed, the Diamond Loop Saw is designed to cut sapphire with a larger diameter of 0.7mm and a length of 4000 mm, which can be operated at a speed of 20m/s. This means that cutting a 2-3 inch sapphire only takes 30 minutes, which is significantly faster than the traditional method, and the surface finish is between 0.473-0.7μm. We understand that every customer has unique needs, which is why we offer a complete technical and long-term support to ensure that our customers get the best results possible. Our personalized recommendations are based on years of experience and expertise in the field of precision diamond wire saw technology. Whether you are a large corporation or a small business, we are committed to providing you with the best possible service and support to help you achieve your goals. Our Diamond Wire Loop Saw is designed to provide precision cutting for a wide range of applications, including sapphire cutting, and we are constantly improving our technology to ensure that our customers get the best possible results. From the initial consultation to the final product, we are dedicated to providing our customers with the highest level of service and support. So if you are looking for a reliable and efficient method for Cutting Sapphire , look no further than our Precision Diamond Wire Loop Saw. Performance Diamond Wire Loop Saw are highly effective tools for Cutting Sapphire , a hard and brittle material used in various industries, particularly in electronics and optics. Precision Cutting: Diamond Wire Loop Saw excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: These Saw produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: Diamond Wire Loop Saw are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization. Low Heat Generation: These Saw generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Saw are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: Diamond Wire Loop Saw can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority. Longevity: Diamond-coated wires used in these Saw have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs. Versatility: While sapphire is a primary application, these Saw can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Saw contribute to environmental sustainability by minimizing material consumption and waste generation. Overall, Diamond Wire Loop Saw are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products. Feature Diamond Wire Loop Saw are specialized cutting tools designed for precise and efficient cutting of hard and brittle materials like sapphire. features for Cutting Sapphire : Diamond-Coated Wire : Diamond Wire Loop Saw are equipped with a wire loop coated with industrial-grade diamond particles. Diamond is one of the hardest substances on Earth, providing exceptional cutting capabilities. Precision Cutting: These Saw excel in precision cutting tasks. They can achieve exceptionally accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved. Clean and Smooth Edges: Diamond Wire Loop Saw produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes. Minimized Material Loss: These Saw are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization and reducing costs. Low Heat Generation: Due to their efficient cutting mechanism, Diamond Wire Loop Saw generate minimal heat during the cutting process. This feature is critical for sapphire, as it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking. Reduced Chipping and Microcracking: Diamond Wire Loop Saw are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects. High Cutting Speed: These Saw c an operate at relatively high cutting speeds, allowing for efficient production processes. High cutting speed contributes to increased productivity. Longevity: Diamond-coated wires used in these Saw have a longer lifespan compared to traditional abrasive cutting methods. This reduces maintenance and replacement costs over time. Versatility: While sapphire is a primary application, Diamond Wire Loop Saw can also be used for other hard and brittle materials, making them versatile tools in various industries. Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Saw contribute to environmental sustainability by minimizing material consumption and waste generation. Tensile Strength: The wire used in these Saw exhibits excellent tensile strength, ensuring the stability and durability of the wire loop during the cutting process. Controlled Cutting Process: Diamond Wire Loop Saw allow for precise control over the cutting process, enabling operators to achieve intricate cuts and shapes. Overall, the unique combination of diamond-coated wire, precision cutting capabilities, and minimized material loss makes Diamond Wire Loop Saw highly suitable for Cutting Sapphire and other hard and brittle materials, meeting the demands of industries where accuracy and quality are paramount. Application Diamond Wire Loop Saw are widely used for Cutting Sapphire , a hard and brittle material known for its use in various industries, particularly in electronics and optics. The application of Diamond Wire Loop Saw in Cutting Sapphire includes: Wafer Production: In the semiconductor industry, sapphire wafers are used as substrates for the growth of gallium nitride (GaN) or silicon carbide (SiC) crystals. Diamond Wire Loop Saw are employed to cut large sapphire boules into thin wafers with precise dimensions for use in semiconductor device fabrication. LED Production: Sapphire is a common substrate material for light-emitting diodes (LEDs) due to its excellent thermal and electrical properties. Diamond Wire Loop Saw are used to slice sapphire into LED substrates of various sizes and thicknesses. Watch Crystals: Sapphire is used as a protective crystal for high-end watches. Diamond Wire Loop Saw are used to cut and shape sapphire crystals to fit watch cases, ensuring a scratch-resistant and durable watch face. Optical Components: Sapphire is used in the production of optical components such as windows, lenses, and prisms. Diamond Wire Loop Saw are employed to cut and shape sapphire blanks into precise optical elements. Sensor Windows: Sapphire is utilized in sensors for its durability and optical properties. Diamond Wire Loop Saw are used to cut and shape sapphire sensor windows, ensuring high optical clarity and resistance to harsh environments. Artificial Jewelry: Synthetic sapphire is often used in the production of artificial jewelry. Diamond Wire Loop Saw help in cutting and shaping synthetic sapphire gemstones for use in rings, necklaces, and other jewelry items. Scientific Research: Sapphire is used in various scientific applications, including research-grade optics and spectroscopy. Diamond Wire Loop Saw s are employed to customize sapphire components for experimental setups. Aerospace: Sapphire is used in aerospace applications for its durability and resistance to extreme conditions. Diamond Wire Loop Saw are used to cut and shape sapphire components for aerospace equipment and instruments. Medical Devices: Sapphire is used in some medical devices and instruments due to its biocompatibility and hardness. Diamond Wire Loop Saw help in shaping sapphire components for medical applications. Industrial Tools: Some cutting and drilling tools for industrial applications use sapphire tips. Diamond Wire Loop Saw are used to cut and shape these sapphire tool components. Overall, Diamond Wire Loop Saw play a crucial role in various industries where precision cutting of sapphire is required to produce high-quality components and products. Their ability to achieve clean, precise cuts with minimal material loss makes them valuable tools for working with this challenging material. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Flexible diamond strips for precision grinding, polishing, and surface finishing on metal, glass, stone, and ceramics. Durable, versatile, and easy to use. Home / Flexible Diamond / Flexible Diamond Strips / Flexible Diamond Tapes & Strips – Precision Grinding & Polishing Flexible Diamond Abrasive Strips Flexible Diamond Tapes and Strips are essential tools for precision grinding, shaping, and polishing of hard materials, including granite, marble, natural stone, engineered stone, glass, ceramics, and metals. Made from premium diamond abrasives bonded to flexible backing materials, these tapes and strips provide superior durability, consistent performance, and easy adaptability to both flat and contoured surfaces. Perfect for professionals in the stone, jewelry, metalworking, and glass industries, as well as DIY enthusiasts, these flexible diamond products allow for high-precision finishing in hard-to-reach areas, corners, and intricate profiles. Available in various widths, lengths, and grit sizes, Flexible Diamond Tapes and Strips ensure optimal material removal, smooth finishes, and long-lasting performance, making them an indispensable addition to any grinding and polishing workflow. 60Grit Flexible Diamond Tapes and Strips Flexible Diamond Abrasive Strips are versatile tools designed for various grinding, polishing, and surface finishing applications. These Strips consist of a flexible base material coated with diamond abrasive particles, making them highly effective for precision work on a variety of materials, including metal, glass, ceramics, stone, and more. Read More 240Grit Flexible Diamond Tapes and Strips Flexible Diamond Abrasive Strips are versatile tools designed for various grinding, polishing, and surface finishing applications. These Strips consist of a flexible base material coated with diamond abrasive particles, making them highly effective for precision work on a variety of materials, including metal, glass, ceramics, stone, and more. Read More 600Grit Flexible Diamond Tapes and Strips Flexible Diamond Abrasive Strips are versatile tools designed for various grinding, polishing, and surface finishing applications. These Strips consist of a flexible base material coated with diamond abrasive particles, making them highly effective for precision work on a variety of materials, including metal, glass, ceramics, stone, and more. Read More 120Grit Flexible Diamond Tapes and Strips Flexible Diamond Abrasive Strips are versatile tools designed for various grinding, polishing, and surface finishing applications. These Strips consist of a flexible base material coated with diamond abrasive particles, making them highly effective for precision work on a variety of materials, including metal, glass, ceramics, stone, and more. Read More 400Grit Flexible Diamond Tapes and Strips Flexible Diamond Abrasive Strips are versatile tools designed for various grinding, polishing, and surface finishing applications. These Strips consist of a flexible base material coated with diamond abrasive particles, making them highly effective for precision work on a variety of materials, including metal, glass, ceramics, stone, and more. Read More How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Explore the complete product line from Hans Superabrasive Tools, featuring diamond and CBN abrasive tools, grinding wheels, polishing pads, cutting saws, laps, and accessories for glass, stone, metal, and gemstone processing industries. / Product Line / Premium Grinding, Polishing, and Diamond Tools – Precision Solutions for Every Industry Hans Superabrasive Catalogues Your Source for Precision Grinding, Polishing, and Conditioning Solutions At our company, we take pride in offering a comprehensive range of diamond tools, grinding, polishing, and conditioning products to meet the diverse needs of our customers across various industries. From aerospace, automotive, and medical applications to jewelry making, lapidary, and construction, our products are engineered for precision, durability, and outstanding performance. Our Product Portfolio: We provide an extensive selection of sintered diamond tools, electroplated diamond tools, resin diamond tools, and CBN (Cubic Boron Nitride) abrasive tools to suit a wide variety of applications: Sintered Diamond Tools: Cutting and drilling hard materials such as granite, marble, concrete, and ceramics Precision grinding and shaping of gemstones, glass, and hard metals Metal-bonded wheels for high-precision grinding of metals and ceramics Electroplated Diamond Tools: Cutting and drilling glass, ceramics, and brittle materials Jewelry making: shaping and cutting gemstones Engraving, carving, and dental/medical instrument manufacturing Resin Diamond Tools: Polishing and finishing natural and engineered stone surfaces Concrete polishing for high-gloss finishes Optical lens grinding and shaping Woodworking: sharpening and shaping tools CBN Abrasive Tools: Precision metal machining of hardened steel, cast iron, and superalloys Automotive component machining (engine parts, crankshafts, camshafts) Bearings manufacturing and tool/cutter grinding Drilling and boring hard metal components Why Choose Us: Technical Excellence: Advanced manufacturing techniques and state-of-the-art technology ensure superior performance and durability. Wide Material Compatibility: Tools designed for metals, ceramics, glass, gemstones, composites, and more. Exceptional Support: Our experts provide guidance on selecting the right tools and techniques for your specific applications. Reliable Supply: Regularly replenished inventories guarantee the right sizes and quantities for your projects. Cost-Effective Solutions: Long-lasting tools that deliver high-quality results and value over time. Applications Across Industries: Our diamond and CBN tools serve countless industries, including: Jewelry & Gemstone Processing: Faceting, shaping, and polishing of gemstones and cabochons Construction & Masonry: Cutting, drilling, and grinding tiles, concrete, and stone Automotive & Aerospace: Precision machining and finishing of metal components Medical & Dental Manufacturing: Instrument and prosthetic shaping with high accuracy Glass, Ceramics & Optical Lens: Cutting, grinding, and polishing for scientific and artistic purposes Our Commitment: We are dedicated to providing high-quality, precision tools and exceptional service to ensure that your projects achieve optimal results. Whether for professional use, industrial production, or hobbyist projects, our diamond and CBN tools deliver the performance and reliability you need. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Our steel cabbing/ faceting top plate laps are a metal bonded diamond disc with the aluminium or steel backing disc found on standard diamond laps. Must be used with water as a coolant with an additive (tool cool). Also available in 8″ and 6" with 1/2″ arbor hole. Home / Plated Diamond / Diamond Faceting Lap / Diamond Faceting Laps – Dot, Channel, Ripple & Standard Faceting Discs Diamond faceting laps are essential tools for professional and hobbyist lapidaries, designed to achieve precision gemstone cutting and polishing. These laps use diamond abrasives to provide long-lasting performance and superior accuracy. Types of Diamond Faceting Laps: Diamond Dot Faceting Laps: Ideal for detailed facet polishing and precise material removal. Diamond Channel Faceting Laps: Designed for creating smooth channels and clean facet transitions. Diamond Ripple Faceting Lap: Offers a textured surface for controlled polishing and finishing. Diamond Standard Faceting Lap: Versatile lap for general faceting, cutting, and polishing tasks. Key Benefits: Durable Diamond Surface: Long-lasting performance and consistent results. Precision Cutting & Polishing: Achieve sharp, accurate facets with minimal effort. Versatile Applications: Suitable for gemstones, crystals, and other hard materials. Professional & Hobbyist Use: Perfect for lapidary enthusiasts and professional workshops. Upgrade your lapidary setup with diamond faceting laps to achieve high-quality, precise, and polished gemstone facets with every project. Diamond Ripple Laps Diamond Dot Laps Diamond Channel Laps Diamond Standard Lap How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Snail-Lock Flexible Diamond Disc are specifically designed for single- or multiple-head automatic edge polishing machines for straight and beveled edge Home / Flexible Diamond / Snail-Lock Diamond Disc / Snail-Lock & Roloc Flexible Diamond Discs – Edge Polishing Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are premium tools engineered for professional edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is designed for single- or multiple-head automatic edge polishing machines, making it ideal for achieving smooth, straight, and beveled edges with a maximum grit of 3000 for a consistent, high-quality finish. The convenient snail lock adapter allows for quick attachment and detachment from polishing machinery, and the “twist and lock” design saves time while boosting productivity by enabling rapid grit changes. Both Snail-Lock and Roloc Flexible Diamond Discs feature a metal-plated bond that securely anchors micron-graded diamonds to a water-resistant polyester backing, ensuring long-lasting durability, consistent performance, and exceptional precision in demanding grinding and polishing tasks. These flexible diamond discs are perfect for glass, stone, metal, and other hard surfaces, providing fabricators and professionals with reliable tools for achieving superior edge polishing results. 4 inches Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are two high-quality products that offer exceptional performance for edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is specifically designed for use with single- or multiple-head automatic edge polishing machines, making it ideal for straight and beveled edge polishing. Read More 5 inches Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are two high-quality products that offer exceptional performance for edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is specifically designed for use with single- or multiple-head automatic edge polishing machines, making it ideal for straight and beveled edge polishing. Read More 7 inches Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are two high-quality products that offer exceptional performance for edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is specifically designed for use with single- or multiple-head automatic edge polishing machines, making it ideal for straight and beveled edge polishing. Read More 4.5 inches Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are two high-quality products that offer exceptional performance for edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is specifically designed for use with single- or multiple-head automatic edge polishing machines, making it ideal for straight and beveled edge polishing. Read More 6 inches Snail-Lock Flexible Diamond Disc Snail-Lock Flexible Diamond Disc and Roloc Flexible Diamond Disc are two high-quality products that offer exceptional performance for edge polishing and grinding applications. The Snail-Lock Flexible Diamond Disc is specifically designed for use with single- or multiple-head automatic edge polishing machines, making it ideal for straight and beveled edge polishing. Read More How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

High-performance diamond core drills for precision drilling in concrete, stone, ceramics, and other hard materials. Durable and efficient tools for professional construction, masonry, and industrial applications. Home / Plated Diamond / Diamond Core Drill Bits / Diamond Core Drill Bit for Glass Stone Ceramic Tile Cutting HANS Diamond Core Drill Bit is engineered for fast, clean and precise hole drilling in glass, stone, ceramic tile, marble, granite, porcelain, gemstone and crystal. Manufactured with premium industrial diamond coating, our diamond core drill bits deliver high cutting speed, longer tool life and less chipping compared to traditional carbide tools, making them the perfect choice for glass artists, tile installers, lapidary professionals, jewelry makers, stone fabricators and DIY users. These diamond hole saws are designed for wet drilling to reduce heat, protect the cutting edge and extend lifespan, while the optimized diamond matrix ensures smooth cutting performance on brittle and hard materials. Available in multiple diameters to fit most rotary tools, Dremel tools, hand drills and drill presses, our Diamond Core Drill Bits provide superior drilling accuracy, cleaner hole edges and professional results for every project. Diamond Core Drill Diamond Hollow Drill Starrett Core Drill How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

High-performance Diamond Loop Wire with Teflon coating for precise, smooth cutting of silicon, ceramics, sapphire, and other hard materials. Home / Diamond Wire Saw / Cut Teflon / Teflon Cut with Diamond Loop Wire Saw Teflon, a popular material for its non-stick properties, can be challenging to cut due to its low stress tolerance and high cost. However, with the Loop Diamond Wire Saw, cutting Teflon has become more efficient and precise. The Loop Diamond Wire Saw is designed to offer a low-stress cutting process, enabling it to cut through Teflon with ease. Its narrow kerfs and high cutting efficiency performance make it ideal for cutting Teflon without causing any damage or cracks to the material. At Hans, we understand the importance of providing our customers with complete technical support, especially when it comes to cutting materials like Teflon. We offer personalized recommendations for diamond wire loop with diamond wire saw , ensuring that our customers get the best possible results. Our long-term support ensures that our customers can rely on us for all their cutting needs, and we strive to provide them with the most advanced and efficient cutting solutions available. With the Loop Diamond Wire Saw , cutting Teflon has never been easier, faster, or more precise. Application: The Loop Diamond Wire Saw is specifically designed for efficient and precise cutting of Teflon, a material known for its non-stick properties. Teflon can be challenging to cut due to its low stress tolerance and cost, but this tool offers a solution that enables clean and damage-free cutting. Features: Low-Stress Cutting: One of the key features of the Loop Diamond Wire Saw is its ability to provide a low-stress cutting process. This feature is crucial when working with Teflon, as it helps prevent damage or cracks in the material. Narrow Kerfs: The saw's narrow kerfs, or cutting paths, contribute to its precision. These narrow cuts ensure that Teflon can be cut without compromising its structural integrity. High Cutting Efficiency: The tool is designed for high cutting efficiency, allowing for swift and effective Teflon cutting. This efficiency is particularly valuable when working with a material that can be challenging to cut. Technical Support: Hans, the provider of the Loop Diamond Wire Saw, understands the importance of comprehensive technical support. They offer personalized recommendations for the diamond wire loop and diamond wire saw, ensuring that customers achieve optimal results in their Teflon cutting applications. Long-Term Support: Hans is committed to long-term support for its customers, ensuring that they can rely on the company for all their cutting needs. This dedication to ongoing support reflects their commitment to customer satisfaction. Advanced Solutions: The Loop Diamond Wire Saw represents an advanced and efficient cutting solution. It simplifies and accelerates the process of cutting Teflon, making it easier, faster, and more precise. Performance Cutting Teflon (polytetrafluoroethylene or PTFE) with a Diamond Loop Wire Saw can present some unique challenges and considerations due to the material's properties. While diamond wire saws are more commonly used for hard and brittle materials, they can be adapted for cutting softer materials like Teflon: Material Softness: Teflon is a soft and low-friction material. Cutting it with a diamond wire saw requires a careful balance of force to avoid material deformation or burring. Precision Cutting: Diamond wire saws can provide precise cuts, which is advantageous when working with Teflon for applications like gaskets or seals that require tight tolerances. Reduced Heat Generation: Diamond wire saws tend to generate minimal heat during cutting, which is suitable for Teflon as it has a low melting point. Low heat generation helps prevent material distortion or melting. Clean Edges: Diamond wire saws can produce clean and burr-free cuts in Teflon, reducing the need for additional finishing processes. Speed Control: Controlling the cutting speed is crucial when working with Teflon to avoid overheating and material deformation. Slower feed speeds may be necessary. Wire Diameter: The choice of wire diameter on the diamond wire saw is essential. Thinner wires may be preferred for finer cuts and less material wastage. Surface Finish: Diamond wire saws can achieve a fine surface finish, which is suitable for Teflon applications where smooth surfaces are required. Lubrication: Teflon is self-lubricating to some extent, but adding a lubricating coolant or cutting fluid may further improve the cutting process and surface finish. Tool Life: The lifespan of the diamond wire Loop may be longer when cutting Teflon compared to harder materials. It can vary based on factors like wire diameter and cutting speed. Safety: Proper safety precautions, such as using personal protective equipment (PPE) and working in a well-ventilated area, should be followed when cutting Teflon to avoid exposure to fumes. While Diamond Loop Wire Saws are more commonly associated with hard materials, they can be adapted for Teflon cutting with the right parameters and adjustments. Achieving optimal performance when cutting Teflon involves careful control of cutting speed, feed rate, and lubrication to ensure clean and precise cuts without compromising the material's properties. Feature Features: Wire Diameter: With a wire diameter of 0.35mm-2.5mm, this saw is tailored for cutting marble. The specific workpiece specification (120mm x 120mm x 400mm) allows for versatility in applications, making it suitable for various projects. Cutting Speed: The impressive cutting speed of 30m/s ensures a quick and efficient cutting process. This speed is crucial for productivity, making it possible to complete tasks swiftly. Feed Speed: The feed speed is set at 15mm/min, providing precise and accurate cuts. This precision is vital to achieve the desired surface finish on marble with minimal room for error. Tensile Strength: The diamond wires used in the saw have a tensile strength of 150N, ensuring they are strong enough to endure the demands of the cutting process. This strength contributes to the wires' ability to maintain their shape and sharpness over time, resulting in consistent, high-quality cuts. Cutting Effect: One of the standout features of this saw is its remarkable cutting effect. With an Ra (surface roughness) of up to 0.7μm, it can achieve a smooth and polished finish on marble surfaces. This exceptional finish quality makes it suitable for a wide range of applications, including architectural projects and decorative pieces. Application Using a diamond Loop wire saw to cut Teflon, also known as polytetrafluoroethylene (PTFE), can be advantageous in certain applications where precision, cleanliness, and minimal material loss are essential. Teflon is a challenging material to cut due to its low coefficient of friction, non-reactive nature, and heat resistance. Diamond Loop wire saws are capable of achieving precise and clean cuts in Teflon for various applications, including: 1. Semiconductor and Electronics Industry: - Cutting wafers and substrates: Teflon is used as a protective layer or insulator in semiconductor and electronics manufacturing. Diamond wire saws can be used to cut wafers, substrates, and components with high precision, reducing material waste. 2. Medical Device Manufacturing: - Cutting medical tubing and components: Teflon is often used in medical devices due to its biocompatibility and chemical resistance. Diamond wire saws ensure clean and precise cuts in medical tubing, catheters, and other Teflon-based components. 3. Aerospace Industry: - Cutting gaskets and seals: Teflon gaskets and seals are used in aircraft and aerospace applications for their chemical resistance and reliability. Diamond wire saws can create accurate cuts in Teflon components, ensuring a proper fit and sealing. 4. Research and Development: - Custom shapes and prototypes: Researchers and engineers often require custom-shaped Teflon parts for experiments and prototypes. Diamond Loop wire saws enable the creation of intricate and precise shapes in Teflon materials. 5. Industrial Manufacturing: - Cutting Teflon sheets and blocks: Teflon sheets and blocks are used in various industries, such as food processing and chemical manufacturing. Diamond wire saws offer an efficient way to cut these materials into specific dimensions. 6. Optics and Photonics: - Cutting optical lenses and components: Teflon is used as a substrate or protective layer for optical elements. Diamond Loop wire saws can cut Teflon without damaging the optical surfaces, ensuring high-quality optics. When using a diamond Loop wire saw to cut Teflon, it's important to consider factors such as feed rate, tension control, and cooling to achieve optimal results. Additionally, proper safety measures, including personal protective equipment, should be followed when operating the equipment. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.

Hans Superabrasive Diamond Loop Wire provides precise, efficient cutting of metals. Designed for durability and accuracy, it is ideal for industrial, metalworking, and jewelry applications requiring clean cuts on hard materials. Home / Diamond Wire Saw / Cut Metal / Diamond Wire Loop Saw Cut Metal The Metal Cutting Diamond Wire Loop Saw is a versatile tool that can be used for cutting a variety of materials, including hybrid materials like ceramics mixed with iron. When cutting such materials, the iron chips tend to adhere to the diamond surface. However, the ceramic materials carry off these iron chips, allowing for a smooth and efficient cutting process. It's worth noting that if you're cutting pure metal, the diamond wire may not be ideal for large area cutting. This is because after cutting some distance, the iron will start to adhere to the diamond surface, preventing further cutting. However, for small area pure metal cutting, the Metal Cutting Diamond Wire Loop Saw is still effective. Overall, the Metal Cutting Diamond Wire Loop Saw is a reliable and efficient tool that can be used in a variety of cutting applications. Its ability to handle hybrid materials makes it a popular choice for many professionals in the industry. So, if you're looking for a cutting tool that can handle a range of materials, consider investing in a Metal Cutting Diamond Wire Loop Saw . Performance Diamond wire Loop saws are primarily designed for cutting hard and brittle materials like ceramics, glass, and stones. While they may not be the first choice for cutting metal, they can be used for certain metal cutting applications with certain limitations and considerations: Material Compatibility: Diamond wire Loop saws are not ideally suited for cutting most metals because metals are generally ductile and much harder than materials like glass or ceramics. Diamond wire saws are designed for materials that are significantly softer and more brittle. Efficiency: When used to cut metal, Diamond wire Loop saws are not as efficient as traditional metal-cutting tools like bandsaws or abrasive cutoff wheels. cutting metals with diamond wire may be slow and may require frequent adjustments. Diamond Coating: The diamond-coated wire on these saws can wear down more quickly when cutting metal compared to cutting softer materials. This can reduce the lifespan of the wire Loop. Heat Generation: cutting metal generates heat, and Diamond wire Loop saws may not dissipate heat effectively. This can lead to overheating of the wire loop and a reduced cutting speed. Metal Types: Diamond wire Loop saws are better suited for cutting softer metals like aluminum or copper compared to harder metals like steel or titanium. However, even with softer metals, other cutting methods may be more efficient. Surface Finish: When cutting metal with Diamond wire Loop saws , the resulting surface finish may not be as smooth as what can be achieved with specialized metal-cutting tools. Waste Generation: cutting metal with a diamond wire saws can generate a significant amount of metal shavings, which may need to be managed and collected. Safety Considerations: When cutting metal with Diamond wire Loop saws , it's important to consider safety precautions, including eye protection and handling of sharp metal edges. While Diamond wire Loop saws are highly effective for cutting hard and brittle materials like ceramics and glass, they are not the best choice for cutting metal due to the inherent differences in material properties. If you need to cut metal, it's advisable to use dedicated metal-cutting tools designed for the specific characteristics of metals, such as bandsaws , hacksaws , or abrasive cutoff wheels. These tools are better suited for efficient and precise metal cutting . Feature When using Diamond wire Loop saws for cutting metal, it's important to consider their features and characteristics, as well as their limitations. While Diamond wire Loop saws are primarily designed for cutting hard and brittle materials, they can be adapted for certain metal-cutting applications. Here are some key features and considerations when using these saws for metal cutting : Diamond-Coated wire : Diamond wire Loop saws feature a wire with industrial-grade diamond particles adhered to its surface. This diamond coating is one of the hardest substances on Earth and enables cutting of various materials, including metals. Precision cutting : These saws excel in precision cutting tasks. They can achieve clean and accurate cuts, making them suitable for applications that require precise dimensions and shapes in metal materials. Versatility: While primarily designed for hard and brittle materials, Diamond wire Loop saws can be used for softer metals, such as aluminum or copper. They are more versatile than traditional metal-cutting tools and can handle a range of materials. Low Heat Generation: Diamond wire Loop saws typically generate less heat during cutting compared to traditional metal-cutting methods like abrasive wheels. This can be advantageous when cutting metals that are sensitive to heat. Reduced Material Wastage: These saws are efficient at removing material while minimizing waste, making them suitable for applications where material conservation is important. Clean Cuts: Diamond wire Loop saws produce clean and burr-free cuts in metals, reducing the need for additional finishing processes and ensuring a polished appearance. Customization: They allow for precise customization and intricate cuts in metal materials, making them suitable for creative and artistic metal-cutting projects. Safety: When used correctly and with proper safety precautions, Diamond wire Loop saws are considered safe tools for cutting metals. Operators should wear appropriate personal protective equipment (PPE). Lifespan: The lifespan of the diamond-coated wire Loop may vary depending on the specific metal being cut and the cutting conditions. Harder metals may wear down the wire more quickly. Material Thickness: These saws are generally more suitable for thinner metal sheets and profiles. cutting thicker metal sections may be challenging and less efficient. Maintenance: Regular maintenance, including keeping the diamond-coated wire Loop in good condition, is essential to ensure consistent cutting performance. Speed Control: Controlling the cutting speed is crucial when cutting metals to avoid overheating and material deformation. Slower feed speeds may be necessary for certain metal types. While Diamond wire Loop saws offer advantages for certain metal-cutting applications, they may not be the most efficient choice for cutting thicker or harder metals. For such applications, dedicated metal-cutting tools like bandsaws or abrasive cutoff wheels are generally more effective. However, Diamond wire Loop saws can be valuable tools for precision and creative metal-cutting projects. Application This Diamond wire saws Loop is highly effective for achieving a smooth surface finish on marble. It is commonly used in the stone industry for cutting and shaping marble slabs. Wire Diameter: The diamond wire used in this saws has a diameter ranging from 0.35mm to 2.5mm. The choice of wire diameter can depend on the specific application and the type of marble being cut. Workpiece Specification: The workpiece, which in this case is the marble, has dimensions of 120mm x 120mm x 400mm. These dimensions indicate the size of the marble blocks or slabs that can be effectively cut using this tool. Cutting Speed: The cutting speed of this diamond wire Loop saws is impressive, reaching 30 meters per second (30m/s). High cutting speeds are desirable for efficient cutting operations. Feed Speed: The feed speed refers to how quickly the wire is moved through the material. In this case, the feed speed is set at a precise 15 millimeters per minute (15mm/min). This slow and controlled feed speed helps achieve precision in the cutting process. Tensile Strength: The diamond wire used in the saws has a tensile strength of 150-300 Newtons (N). Tensile strength is an important property as it ensures that the wire can withstand the tension and stress exerted during the cutting process without breaking. Cutting Effect: When using this diamond wire Loop saws , it can achieve a surface finish with a roughness average (Ra) of up to 0.7 micrometers (0.7μm). A lower Ra value indicates a smoother surface finish, which is often desirable in applications where aesthetics and precision are crucial, such as in the production of high-quality marble products. In summary, this diamond wire Loop saws is a specialized tool designed for cutting marble with precision and achieving a smooth surface finish. It operates at impressive cutting and feed speeds while maintaining a high tensile strength for durability. The cutting effect it provides is characterized by a low Ra value, indicating a high-quality surface finish. Diamension Length Options: 840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm. Diameter of Wire Saw: The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs. Grit Size Options: 70/80;140/170;170/200;200/230;270/325 Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics. With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application. Customized: customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require. How to Buy Request an Equipment Quote Ready to buy stuff from Hans,Request a quote now. Request a Quote Become a Delare Becoming a Hans Authorized Dealer Joining Hans team Shop Browse Parts and equpments on our store Shop Now Solution Flexbile solutions to help you tackle any challenge Solutions for individual needs Reviews comments debug Opmerkingen Beoordeeld met 0 uit 5 sterren. Nog geen beoordelingen Add a rating* Plaats een opmerking Plaats een opmerking Deel je gedachten Plaats de eerste opmerking.