Πριόνι από κεραμικό κοπτικό διαμάντι
Κεραμική κοπή με συνεχές σύρμα διαμαντιών όπως η χρήση 0,7 mm OD Loop Diamond Wire για κεραμικά, φ250, στεγνή κοπή, ταχύτητα κοπής 40-70m / s, ταχύτητα τροφοδοσίας 30-70mm / min, το Ra μπορεί να είναι έως 0,5-0,7 μm και η διάρκεια ζωής του διαμαντιού σύρματος είναι 1.6-2.1㎡.
Performance
Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics.
-
Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved.
-
Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes.
-
Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization.
-
Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking.
-
Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects.
-
High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority.
-
Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs.
-
Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries.
-
Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation.
Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products.
Feature
The diamond wire loop is the cutting tool in this setup. It consists of a wire with diamond particles embedded in it. The specification for the diamond wire loop includes:
-
Diameter: Typically, diamond wire loops have diameters ranging from 100 to 300 micrometers (μm), but it can vary depending on the specific application.
-
Diamond Grit Size: The size of the diamond particles embedded in the wire, specified in mesh or micrometers.0.35-2.5mm
-
Wire Length: The length of the diamond wire loop needed for the particular cutting application.100mm-10000mm
-
Tensioning System: To maintain the proper tension in the wire loop, you need a tensioning system that can be adjusted to the required tension. This helps ensure the wire loop remains stable during cutting.100N-300N
-
Feed Mechanism: A feed mechanism is used to control the rate at which the wire loop moves through the ceramic material. It should be adjustable to accommodate various cutting speeds.
-
Coolant System: Cutting ceramics generates heat, so a coolant system is essential to prevent overheating and maintain the integrity of the diamond wire loop. Water or specialized cutting fluids are commonly used as coolants.
-
Workholding and Fixturing: The ceramic material being cut must be securely held in place to ensure precision and safety during the cutting process. The type of workholding or fixturing system used depends on the shape and size of the ceramic workpiece.
-
Control System: A control system is required to manage the feed rate, tension, and other parameters of the cutting process. It may involve computer numerical control (CNC) or manual control, depending on the level of automation.
-
Safety Features: Safety is paramount when working with diamond wire cutting systems. Emergency stop buttons, safety interlocks, and protective enclosures are often incorporated into the setup to protect operators.
-
Monitoring and Measurement: To ensure accuracy, it's important to have monitoring and measurement systems in place. These may include sensors to measure wire tension, temperature, and other relevant parameters.
-
Environmental Considerations: Diamond wire cutting can generate dust and waste materials. Adequate dust extraction and disposal systems should be part of the setup to maintain a clean and safe working environment.
-
Maintenance and Consumables: Regular maintenance is necessary to keep the diamond wire loop in optimal condition. Replacement diamond wire loops and other consumables should be readily available.
-
Power Supply: Ensure a stable power supply to run the cutting machine, as voltage fluctuations can affect the cutting precision.
-
User Manuals and Training: Proper training and user manuals should be provided to operators to ensure safe and efficient operation.
Application
Diamond Wire Loops are commonly used in cutting ceramic materials due to their precision and efficiency. The application of Diamond Wire Loop cutting in ceramics includes:
-
Tile Production: Diamond Wire Loops are used to cut ceramic tiles with precision, ensuring uniform sizes and smooth edges. This is crucial in the tile manufacturing industry to produce high-quality, aesthetically pleasing tiles.
-
Ceramic Wafers: In the electronics industry, ceramics are used to make substrates and wafers for various applications. Diamond Wire Loop cutting is employed to cut and shape these ceramic wafers, ensuring accurate dimensions.
-
Ceramic Pipes and Tubes: Diamond Wire Loops are used to cut ceramic pipes and tubes for applications such as plumbing, industrial machinery, and laboratory equipment. Precise cuts are essential to ensure proper fit and functionality.
-
Ceramic Components for Electronics: Ceramics are used in electronic components such as insulators, capacitors, and resistors. Diamond Wire Loop cutting ensures precise shaping of these components for optimal performance.
-
Ceramic Art and Sculpture: Artists and sculptors use Diamond Wire Loop cutting to shape and sculpt ceramic materials, allowing for intricate and detailed designs.
-
Ceramic Bearings and Insulators: In industries like aerospace and automotive, ceramic bearings and insulators are used for their high-temperature resistance and durability. Diamond Wire Loop cutting helps in shaping and finishing these components.
-
Advanced Ceramics: Diamond Wire Loops are employed in cutting advanced ceramics used in aerospace, defense, and medical applications due to their exceptional hardness and wear resistance.
-
Ceramic Laboratory Equipment: Laboratories use ceramics for various equipment, such as crucibles and vessels. Diamond Wire Loop cutting ensures precise manufacturing of these laboratory ceramics.
-
Ceramic Grinding Wheels: In the manufacturing of ceramic grinding wheels used for precision grinding, Diamond Wire Loop cutting is used to shape and size the wheels accurately.
-
Ceramic Insulation Materials: In the construction and industrial sectors, ceramic materials are used for insulation. Diamond Wire Loop cutting helps cut and shape these materials for installation.
Diamond Wire Loop cutting is favored for ceramics due to its ability to achieve clean, precise cuts with minimal material loss and excellent surface finishes. It is essential in industries where ceramic materials are used for their unique properties and where precision is critical for the performance and quality of the end products.
Diamension
Length Options:
-
840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm.
-
Diameter of Wire Saw:
-
The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs.
Grit Size Options:
-
70/80;140/170;170/200;200/230;270/325
Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics.
With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application.
Customized:customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require.
How to Buy
Request an Equipment Quote
Ready to buy stuff from Flexible,Request a quote now.
Become a Delare
Becoming a Flexbile Authorized Dealer
Shop
Browse Parts and equpments on our store
Solution
Flexbile solutions to help you tackle any challenge
Reviews
FAQ
Q: What are the advantages of a flap wheel?
Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.
Q: What is the difference between flap wheel and grinding wheel?
Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.
Q: What is the best flap disc for grinding welds?
Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.
Q: What is a flap disc grinding wheel used for?
A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.
Q: What is the best grit for flap discs?
Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.
Q: Which grit flap disc would leave the smoothest finish on metal?
For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.
Q: What is the best flap wheel for stainless steel?
Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.
Q: Can you put a flap disc on a bench grinder?
Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.
